Abstract: Pressurized injector actuation fluid, such as oil or fuel, is supplied to high pressure common rail by a fixed displacement fluid pump. Variable delivery from the pump is achieved by an improved sleeve metering approach. The sleeve surrounds the reciprocating piston and is manipulated to control venting of pumped fluid through vent ports in the piston. The sleeve is moved by preferably being the armature of a solenoid assembly. The varying of current to the solenoid coil alters the axial position of the sleeve relative to the piston to vary the effective pumping stroke of the piston.

Abstract: A fuel injector for a work machine is disclosed. The fuel injector has nozzle member having at least one orifice and a needle valve element having a tip end. The needle valve element is axially movable to selectively allow and block fuel flow through the at least one orifice with the tip end. The fuel injector also has at least one supply passageway in communication with the tip end of the needle valve and a variable restrictive device disposed within the at least one supply passageway.

Abstract: A fuel system for an engine including a cylinder head having a first bore and a second bore intersecting the first bore is disclosed. The fuel system includes a common rail and a fuel injector coupled to the cylinder head and at least partially received within the first bore. The fuel system also includes a one-piece hollow tube, extending linearly from the common rail to the fuel injector through the second bore. The one-piece hollow tube is configured to communicate high pressure fuel from the common rail to the fuel injector.

Abstract: A method of making a piezoelectrically actuated device includes the steps of compressing a piezoelectric element toward a compression state which is based on a target preload for the piezoelectric element, and elastically deforming a casing for the piezoelectric element toward a spring state which is also based on the target preload for the piezoelectric element.

Abstract: A fuel system for an engine including a cylinder head having a first bore and a second bore intersecting the first bore is disclosed. The fuel system includes a common rail and a fuel injector coupled to the cylinder head and at least partially received within the first bore. The fuel system also includes a one-piece hollow tube, extending linearly from the common rail to the fuel injector through the second bore. The one-piece hollow tube is configured to communicate high pressure fuel from the common rail to the fuel injector.

Abstract: A control system for a fuel injector is disclosed. The control system has a nozzle member with at least one orifice, and a needle check valve. The needle check valve is recipratingly disposed to open and close the at least one orifice. The control system also has a control chamber located at the base end of the needle check valve, and a control valve movable to selectively drain and fill the control chamber. The control system further has an injector body, a first piston located within the injector body, and a second piston located within the injector body. The first piston is operatively connected to the control valve to move the control valve. The second piston is located a distance from the first piston to form a coupling chamber. The control system additionally has a partial-ball check valve associated with the coupling chamber to selectively replenish the coupling chamber.

Abstract: An actuator for a fuel injector is disclosed. The actuator has a piezo element, a casing, and at least one end plate. The casing is fabricated through a deep draw process, has bellows, and is configured to house the piezo element. The at least one end plate is hermetically connected to an end portion of the casing.

Abstract: Fuel injectors having control passages with relatively large volumes may have limited responsiveness. The injector described herein may help to reduce the control passage volume and improve responsiveness by providing a chamber for receiving a fluid, a control valve, a flow passage, and an insert. The control valve may be moveable between a first position and a second position. The flow passage may extend between the control valve and the chamber, and the flow passage may define a first volume. The insert may be located within the flow passage, and the insert may occupy a second volume. The placement of the insert within the flow passage reduces the volume of the flow passage that is available to receive the fluid to a third volume equal to the first volume less the second volume.

Abstract: An internal combustion engine includes an engine housing, a common rail, and a pressurization device for the common rail which includes a plurality of intensifier pistons, and an hydraulically actuated control valve movable between a first position at which it fluidly connects a source of pressurized actuation fluid with one of said intensifier pistons but not a second one of the intensifier pistons, and a second position at which it fluidly connects the at least one fluid inlet with the second one of the intensifier pistons but not the first one of the intensifier pistons.

Abstract: A fuel system for an engine is disclosed. The fuel system has a first source of fuel at a first pressure, and a second source of fuel at a second pressure. The fuel system also has a fuel injector configured to receive fuel from the first and second sources and inject fuel into a combustion chamber of the engine. The fuel system further has a valve operable to selectively direct fuel from the first and second sources to the fuel injector. The fuel system additionally has a controller in communication with the valve and being configured to affect operation of the valve and a resulting fuel pressure based on a desired injection pressure.

Abstract: An actuator for a fuel injector is disclosed. The actuator has a piezo element, a casing, and at least one end plate. The casing is fabricated through a deep draw process, has bellows, and is configured to house the piezo element. The at least one end plate is hermetically connected to an end portion of the casing.

Abstract: A fuel injector for a machine is disclosed. The fuel injector has a nozzle member with a first end and a second end. The first end of the fuel injector has at least one orifice. The fuel injector also has a control chamber located at the second end of the nozzle member with an end wall portion approximately orthogonal to an axial direction of the nozzle member. The fuel injector further has a port disposed in the end wall portion of the control chamber and at least one passageway in fluid communication with the control chamber via the port. The fuel injector additionally has a needle valve element with a tip end and a base end. The tip end is configured to selectively block fuel flow through the at least one orifice. The base end has a recess configured to cap off the port.

Abstract: A fuel system for a work machine is disclosed. The fuel system has a fuel injector, a first source of fuel at a first pressure, a second source of fuel at a second pressure, and a pressure control device. The pressure control device is disposed between the fuel injector and the first and second sources. The pressure control device is configured to selectively direct the fuel at the first pressure and the fuel at the second pressure to the fuel injector.

Abstract: A fuel system for an engine is disclosed. The fuel system has a first source configured to pressurized fuel to a first pressure, and a second source configured to pressurized fuel to a second pressure. The fuel system also has a fuel injector configured to receive fuel at the first pressure and the second pressure, and a valve disposed between the fuel injector and the first and second sources. The valve is configured to modify the pressure of fuel from the first source based on a pressure of fuel from the second source.

Abstract: A fuel system for an engine is disclosed. The fuel system has a first source of fuel at a first pressure, and a second source of fuel at a second pressure. The fuel system also has a first plurality of fuel injectors, and a first valve associated with the first plurality of fuel injectors. The first valve is configured to selectively direct fuel from the first source and fuel from the second source to only the first plurality of fuel injectors.

Abstract: An actuator for a fuel injector is disclosed. The actuator has a piezo element, a casing, and at least one end plate. The casing is fabricated through a deep draw process, has bellows, and is configured to house the piezo element. The at least one end plate is hermetically connected to an end portion of the casing.

Abstract: A control system for a fuel injector is disclosed. The control system has a nozzle member with at least one orifice, and a needle check valve. The needle check valve is recipratingly disposed to open and close the at least one orifice. The control system also has a control chamber located at the base end of the needle check valve, and a control valve movable to selectively drain and fill the control chamber. The control system further has an injector body, a first piston located within the injector body, and a second piston located within the injector body. The first piston is operatively connected to the control valve to move the control valve. The second piston is located a distance from the first piston to form a coupling chamber. The control system additionally has a partial-ball check valve associated with the coupling chamber to selectively replenish the coupling chamber.

Abstract: The present invention relates generally to variable discharge pumps, and specifically pumps used in fuel injection systems. Typically, such pumps include a dedicated spill control valve for each pumping plunger, that also doubles as an avenue for refilling the pumping chambers. This double duty results in compromise in the design of the spill control valve to operate effectively in both spill and fill modes. The present invention addresses these issues by utilizing a shuttle valve member to allow the spill function and the fill function to be addressed in separate passageways while also allowing a pair of plungers to share a common spill control valve. The present invention find particular application in pumps used to supply high pressure fluid to common rails for fuel injection systems.

Abstract: A pumping element for a hydraulic pump is provided. The pumping element includes a cylinder forming a compression chamber and having a discharge port. A piston having a pressure surface, a spill port, and a passageway connecting the pressure surface with the spill port is disposed in the cylinder for reciprocal movement between a first position and a second position. The pressure surface of the piston is adapted to increase the pressure of a fluid disposed in the compression chamber as the piston moves between the first position and the second position. The pressurized fluid flows through the discharge port of the cylinder. A metering sleeve is disposed around the piston and is configured to selectively cover the spill port as the piston reciprocates between the first and second positions. The metering sleeve has a groove that is adapted for fluid communication with the spill port as the piston reciprocates between the first and second positions.

Abstract: A hydraulic system, such as a fuel injection system, includes a fixed displacement pump with at least one pump piston. A sleeve surrounds each pump piston and provides the method by which fluid displaced by the pumping stroke of the pump piston is directed either to a high pressure area in the pump or a low pressure area. The sleeves are a portion of an electro-hydraulic controller that includes a mechanical bias to bias the pump to a high output position when a pressure differential between the outlet area and the inlet area is relatively low, such as at cold start up. This aspect facilitates priming of the system. In addition, the controller includes a biasing hydraulic surface in opposition to the mechanical biaser that serves to bias the pump to its low output position when the pressure differential between the outlet area and the inlet area is relatively high. This aspect prevents over pressurization in the event that electric current to the controller is disrupted.