Patents by Inventor Dennis Hearn

Dennis Hearn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6495732
    Abstract: A process for the isomerization of mono-olefins in aliphatic hydrocarbon streams is carried out at 40 to 300° F. under low hydrogen partial pressure in the range of about 0.1 psi to less than 70 psi at 0 to 350 psig in a distillation column reactor containing a hydrogenation catalyst which serves as a component of a distillation structure, such as supported PdO encased in tubular wire mesh. Essentially no hydrogenation of the mono-olefins occurs.
    Type: Grant
    Filed: December 12, 2000
    Date of Patent: December 17, 2002
    Assignee: Catalytic Distillation Technologies
    Inventors: Dennis Hearn, Robert P. Arganbright, Edward M. Jones, Jr., Lawrence A. Smith, Jr., Gary R. Gildert
  • Patent number: 6440299
    Abstract: A process for treating a light cracked naphtha to be used as an etherification feed stock is disclosed in which mercaptans, H2S and diolefins are removed simultaneously in a distillation column reactor using a reduced nickel catalyst. The mercaptans and H2S are reacted with the diolefins to form sulfides which are higher boiling than that portion of the naphtha which is used as feed to the etherification unit. The higher boiling sulfides are removed as bottoms along with any C6 and heavier materials. Any diolefins not converted to sulfides are selectively hydrogenated to mono-olefins for use in the etherification process.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: August 27, 2002
    Assignee: Catalytic Distillation Technologies
    Inventors: Dennis Hearn, Gary R. Gildert, Hugh M. Putman
  • Publication number: 20010050245
    Abstract: A process for treating a light cracked naphtha to be used as an etherification feed stock is disclosed in which mercaptans, H2S and diolefins are removed simultaneously in a distillation column reactor using a reduced nickel catalyst. The mercaptans and H2S are reacted with the diolefins to form sulfides which are higher boiling than that portion of the naphtha which is used as feed to the etherification unit. The higher boiling sulfides are removed as bottoms along with any C6 and heavier materials. Any diolefins not converted to sulfides are selectively hydrogenated to mono-olefins for use in the etherification process.
    Type: Application
    Filed: July 18, 2001
    Publication date: December 13, 2001
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventors: Dennis Hearn, Gary R. Gildert, Hugh M. Putman
  • Patent number: 6169218
    Abstract: A process for the selective hydrogenation of the diolefins and acetylenic compounds in a olefin rich aliphatic hydrocarbon streams is disclosed wherein the selective hydrogenation is carried out at 40 to 300° F. under low hydrogen partial pressure in the range of about 0.1 psi to less than 70 psia at 0 to 350 psig in a distillation column reactor containing a hydrogenation catalyst which serves as a component of a distillation structure, such as supported PdO encased in tubular wire mesh. Essentially no hydrogenation of the olefins occurs.
    Type: Grant
    Filed: November 25, 1997
    Date of Patent: January 2, 2001
    Assignee: Catalytic Distillation Technologies
    Inventors: Dennis Hearn, Robert P. Arganbright, Edward M. Jones, Jr., Lawrence A. Smith, Jr., Gary R. Gildert
  • Patent number: 6002058
    Abstract: A process for the alkylation of benzene contained in a mixed refinery stream is disclosed wherein the refinery stream is first subjected to hydrogenation of higher olefins prior to alkylation of the benzene with selected types and quantities of lower olefins. Streams containing sulfur compounds may be pretreated by hydrodesulfurization. All of the process steps are advantageously carried out in distillation column reactors to take advantage of that mode of operation.
    Type: Grant
    Filed: November 2, 1998
    Date of Patent: December 14, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: Dennis Hearn, Robert P. Arganbright, Lawrence A. Smith, Jr., John R. Adams
  • Patent number: 5961815
    Abstract: The hydroconversion of heavy petroliferous stocks boiling mainly above 400.degree. F. is carried out in a distillation column reactor where concurrently a petroleum stream is fed into a feed zone; hydrogen is fed at a point below said feed zone; the petroleum stream is distilled and contacted in the presence of a cracking catalyst prepared in the form of a catalytic distillation structure at total pressure of less than about 300 psig and a hydrogen partial pressure in the range of 1.0 to less than 70 psia and a temperature in the range of 400 to 1000.degree. F. whereby a portion of the petroleum stream is cracked to lighter products boiling below the boiling point of the feed and products are distilled to remove a vaporous overhead stream comprising products mainly boiling below the boiling point of the feed and a liquid bottoms stream.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: October 5, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: Thomas P. Hickey, Dennis Hearn, Hugh M. Putman
  • Patent number: 5894076
    Abstract: A process for the alkylation of benzene contained in a mixed refinery stream is disclosed wherein the refinery stream is first subjected to hydrogenation of higher olefins prior to alkylation of the benzene with selected types and quantities of lower olefins. Streams containing sulfur compounds may be pretreated by hydrodesulfurization. All of the process steps are advantageously carried out in distillation column reactors to take advantage of that mode of operation.
    Type: Grant
    Filed: May 12, 1997
    Date of Patent: April 13, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: Dennis Hearn, Robert P. Arganbright, Lawrence A. Smith, Jr., John R. Adams
  • Patent number: 5877363
    Abstract: A process for the removal of vinylacetylene, ethylacetylene and 1,2-butadiene from C.sub.4 aliphatic hydrocarbon streams comprising, concurrently: (1) feeding hydrogen and a hydrocarbon stream comprising C.sub.4 hydrocarbons including butanes, butenes, butadienes and vinylacetylene to a distillation column reactor containing a bed comprising a hydrogenation catalyst of the type characterized by platinum, palladium or rhodium which is prepared as a distillation structure to selectively hydrogenate a portion of the vinylacetylene and the 1,2-butadiene and (2) fractionally distilling the reaction mixture to remove a heavier fraction and removing a fraction overhead comprising substantially all of the C.sub.4.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: March 2, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: Gary R. Gildert, Hugh M. Putman, Dennis Hearn
  • Patent number: 5856602
    Abstract: A process for the hydrogenation of a selected aromatic, such as benzene contained in a naphtha stream to cyclohexane wherein the distillation column reactor is operated such that the portion of the naphtha containing the benzene is maintained in the catalyst bed such that essentially only benzene is hydrogenated. The reactor is operated at a pressure wherein the reaction mixture is boiling under low hydrogen partial pressure in the range of about 0.1 psi to less than 70 psia at 0 to 350 psig. The catalyst is provided as a catalytic distillation structure such that the reaction is concurrently occurring with a distillation. A portion of the overheads is returned as reflux to provide cooling within the catalyst bed and concurrent condensation of some of the gaseous material within the bed.
    Type: Grant
    Filed: September 9, 1996
    Date of Patent: January 5, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: Gary R. Gildert, Hugh M. Putman, Dennis Hearn
  • Patent number: 5807477
    Abstract: A process for treating a light cracked naphtha to be used as an etherification or alkylation feedstock in which the mercaptans and diolefins reacted in a single pass fixed bed reactor and are removed in a distillation column reactor which hydrogenate the unreacted diolefins. The mercaptans are reacted with the diolefins to form sulfides which are higher boiling than that portion of the naphtha which is used as feed to the etherification or alkylation unit. The higher boiling sulfides are removed as bottoms along with any C.sub.6 and heavier materials. Any diolefins not converted to sulfides are selectively hydrogenated to mono-olefins for use in the etherification process. Certain C.sub.5 olefins, for example pentene-1 and 3-methyl butene-1 are isomerized during the process to more beneficial isomers.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: September 15, 1998
    Assignee: Catalytic Distillation Technologies
    Inventors: Dennis Hearn, Gary R. Gildert
  • Patent number: 5792891
    Abstract: An alkene skeletal isomerization process is employed in an integrated process for the production of tertiary ether, e.g., tertiary amyl methyl ether (TAME) from the reaction of isoamylenes (iC.sub.5.sup.= 's) with methanol in the presence of an acid cation exchange resin. A light naphtha from a fluid catalytic cracking unit is used as the source of the iC.sub.5.sup.= 's in a process which separates the C.sub.5 containing fraction from the light naphtha, selectively hydrogenates the di-olefins contained in the C.sub.5 containing fraction, reacts the iC.sub.5.sup.= 's contained in the C.sub.5 containing fraction with methanol to form TAME, separates the TAME from the unreacted materials as a product, separates methanol from the unreacted materials, isomerizes a portion of the nC.sub.5.sup.= 's to iC.sub.5.sup.= 's , for example using a zeolite or an alumina treated with methanol, and use of the isomerization product as feed for a TAME reactor.
    Type: Grant
    Filed: February 3, 1997
    Date of Patent: August 11, 1998
    Assignee: Catalytic Distillation Technologies
    Inventors: John R. Adams, Lawrence A. Smith, Jr., Dennis Hearn, Edward M. Jones, Jr., Robert P. Arganbright
  • Patent number: 5779883
    Abstract: A process for the hydrodesulfurization of petroleum streams is disclosed wherein the sulfur containing petroleum stream is contacted along with hydrogen at a partial pressure of less than 70 psig in a distillation column reactor containing a hydrodesulfurization catalyst in the form of a catalytic distillation structure.
    Type: Grant
    Filed: March 17, 1997
    Date of Patent: July 14, 1998
    Assignee: Catalytic Distillation Technologies
    Inventors: Dennis Hearn, Hugh M. Putman
  • Patent number: 5773670
    Abstract: A process for the hydrogenation of unsaturated cyclic and polycyclic compounds to saturates is provided wherein the reactor is operated at a pressure wherein the reaction mixture is boiling under low hydrogen partial pressure in the range of about 0.1 psi to less than 70 psia at 0 to 350 psig. The catalyst is provided as a catalytic distillation structure such that the reaction is concurrently occurring with a distillation. A portion of the overheads is returned as reflux to provide cooling within the catalyst bed and concurrent condensation of some of the gaseous material within the bed. Although no separation is obtained all of the advantages of concurrent reaction with distillation are achieved.
    Type: Grant
    Filed: March 6, 1995
    Date of Patent: June 30, 1998
    Inventors: Gary R. Gildert, Dennis Hearn, Hugh M. Putman
  • Patent number: 5763714
    Abstract: A mixed aromatic stream is hydrotreated to remove olefins and fractionated to separate C.sub.9 + heavies in a distillation column reactor and the C.sub.8 and lighter material is fed to a selective adsorption unit where the para-xylene is removed. The para-xylene depleted raffinate therefrom may be subjected to isomerization to form additional para-xylene. The effluent from the isomerization can be fed to the distillation column reactor for hydrogenation of any olefins formed during the isomerization or directly to the adsorption unit.
    Type: Grant
    Filed: January 8, 1997
    Date of Patent: June 9, 1998
    Assignee: Catalytic Distillation Technologies
    Inventors: Thomas P. Hickey, Dennis Hearn, Hugh M. Putman
  • Patent number: 5741930
    Abstract: A process for selectively reducing nitrile contaminants in fluids such as water, methanol or hydrocarbon streams containing mono olefins and which contain minor amounts of contaminants comprising nitriles in the presence of hydrogen and a supported cobalt catalyst. In the olefin stream the nitrile contaminants are substantially reduced without substantial reduction of the mono olefins.
    Type: Grant
    Filed: April 28, 1997
    Date of Patent: April 21, 1998
    Assignee: Chemical Research & Licensing Company
    Inventors: Dennis Hearn, Kyte H. Terhune
  • Patent number: 5684213
    Abstract: A method for producing dialkyl ethers comprising feeding a stream containing a C.sub.1 to C.sub.4 alcohol to a distillation column reactor into a feed zone, contacting the stream with a fixed bed zeolite prepared as a distillation structure to form the corresponding dialkyl ether and water, and concurrently fractionating the ether product from the water and unreacted materials wherein the improvement is the addition of a small amount of hydrogen to the reaction zone to inhibit catalyst fouling and substantially increasing the catalyst life and activity.
    Type: Grant
    Filed: March 25, 1996
    Date of Patent: November 4, 1997
    Assignee: Chemical Research & Licensing Company
    Inventors: Speros Peter Nemphos, Dennis Hearn
  • Patent number: 5679862
    Abstract: A process for the amination of aliphatic alkane derivatives such as alcohols (mono and polyhydric) which uses catalytic distillation to take advantage of the condensing distillate within the distillation reaction zone in the distillation column reactor. The operation of the distillation column reactor results in both a liquid and vapor phase within the distillation reaction zone. The catalyst is prepared in the form of a distillation structure. The reaction is carried out in a distillation column reactor at a low hydrogen partial pressure, e.g. in the range of 0.1 psia to less than 10 psia.
    Type: Grant
    Filed: March 25, 1996
    Date of Patent: October 21, 1997
    Assignee: Chemical Research & Licensing Company
    Inventors: Speros Peter Nemphos, Dennis Hearn
  • Patent number: 5628880
    Abstract: A process for removing dienes from etherification uses a hydrogenation zone in the reactor distillation column above the etherification zone. MTBE is produced and the unreacted C.sub.4 stream is also subjected to selective hydrogenation of the butadiene contained in the C.sub.4 feed stream. The C.sub.4 stream is first contacted with methanol in the etherification zone where the MTBE is distilled downward. The unreacted C.sub.4 's then are subjected to selective hydrogenation in the hydrogenation zone where butadiene in the overhead raffinate is reduced by over 90%. The hydrotreated C.sub.4 's are thus suitable for cold acid alkylation or other use wherein butadiene is harmful.
    Type: Grant
    Filed: February 12, 1996
    Date of Patent: May 13, 1997
    Assignee: Chemical Research & Licensing Company
    Inventors: Dennis Hearn, Gary R. Gildert, Willibrord A. Groten
  • Patent number: 5629451
    Abstract: A process for selectively reducing nitrile contaminants in fluids such as water, methanol or hydrocarbon streams containing mono olefins and which contain minor amounts of contaminants comprising nitriles in the presence of hydrogen and a supported cobalt catalyst. In the olefin stream the nitrile contaminants are substantially reduced without substantial reduction of the mono olefins.
    Type: Grant
    Filed: June 30, 1994
    Date of Patent: May 13, 1997
    Assignee: Chemical Research & Licensing Company
    Inventors: Dennis Hearn, Kyte H. Terhune
  • Patent number: 5599997
    Abstract: A process for the hydrogenation of aniline to produce cyclohexyl amine is disclosed wherein the reaction is carried out in a distillation column reactor at a hydrogen partial pressure in the range of 0.1 psia to less than 100 psia. The catalyst is prepared in the form of a catalytic distillation structure. Within the distillation reaction zone there is an internal reflux and liquid from an external reflux which cool the rising vaporous aniline condensing a portion within the bed.
    Type: Grant
    Filed: March 14, 1995
    Date of Patent: February 4, 1997
    Assignee: Chemical Research & Licensing Company
    Inventors: Dennis Hearn, Speros P. Nemphos