Abstract: A system and method for creating and incorporating a function block within a process control system enables a user of the process control system to generate a function block by combining a plurality of files selected from a group of files provided by the manufacturer of the process control system to form a source code file associated with the function block. The user can modify the function block source code file to include a procedure, routine or algorithm that is not provided by the manufacturer and can send the modified source code file to the manufacturer for validation. If the function block source code file is validated, a security measure such as a digital signature is provided to the user that enables the user to incorporate the function block within the process control system.

Abstract: A modifier function block adapted for use in process control routine includes a series of processor implementable instructions that conditionally enhance or modify the functionality of a base function block associated with the process control routine. The base function block includes a resettable branching point located within a set instructions used to perform a process control related operation. The branching point of the base function block has a pointer which, when set to a first value, causes another of the set of instructions within the base function block to be executed (to thereby bypass the execution of the modifier function block), and which, when set to a second value, causes the series of instructions within the modifier function block to be executed (to thereby alter the functionality of the base function block).

Abstract: An auto-tuner for use in tuning a control element in a process control network having distributed control functions includes a first tuning element located in the field device in which the control element is operating and a second tuning element located in a different device that communicates with the first device via a communication network. The first tuning element controls the operation of the control element during the dynamic data capture phase of an auto-tuning procedure, collects data during this phase of the auto-tuning procedure and determines one or more process characteristics from the collected data. The first tuning element then communicates the determined process characteristics to the second tuning element via the communication network.

Abstract: A hierarchical failure management technique uses an integrated equipment hierarchy to automatically pass failure information from control modules to unit modules. Each control module collects failure information and generates a composite failure code by mathematically combining the failure information collected by that module. Modules which are currently needed by a phase of the unit module to carry out a process automatically send respective failure codes to the unit module. The unit module selects the worst failure code from a list of failure codes within the unit module and compares the selected worst failure code to a predetermined threshold value to determine whether the process should continue.

Abstract: A generic process control routine for a process control system is written to include alias names and dynamic reference parameters. Before execution of a process control function on a particular unit of the process control system, an instance of the generic routine is created, in which the alias names are replaced by parameters defined in an alias resolution table for the particular unit. The controller then executes the instantiated version of the generic routine to control operation of the unit. The generic routine can have multiple algorithms associated therewith, wherein each of the algorithms is designed to control different units having somewhat different hardware, even though these different units perform essentially the same function within the process control system. The generic routine may also be used with multiple classes of hardware that perform different functions within the process control system.