Patents by Inventor Dennis M. Hilton
Dennis M. Hilton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8714177Abstract: A system is adapted to automatically maintain a desired yield level for a slurry flow. Measurements of the electrical conductivity of a slurry are taken and corrected for the effects of temperature and pressure. The corrected conductivity measurements are used to arrive at a value for system yield. The system automatically determines if the yield is too high or too low relative to a desired level, and controls the rate at which accelerator is added to the slurry in order to increase or decrease yield.Type: GrantFiled: March 23, 2012Date of Patent: May 6, 2014Assignee: W.R. Grace & Co. -Conn.Inventors: Dennis M. Hilton, Karl Taub, Keith Lipford, Philip A. Zanghi
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Patent number: 8616153Abstract: Method and device for ensuring high yields during spraying of a settable slurry composition. The slurry is conveyed through a length of hose to a nozzle spray-orifice, and a set accelerator is introduced into the slurry at a distance “D” from the nozzle spray-orifice. The level of accelerator is monitored using a sensor located in the slurry path at a point after the set accelerator is injected. A preferred sensor comprises two pairs of conductivity sensors each having an annular body with a bore corresponding to the diameter of the hose or nozzle bore. Voltage of the slurry can be correlated to yields obtained when a salt-based accelerator fluid is injected into the slurry, such that levels of accelerator can be finely adjusted, and consistently high yields of spray coatings can be achieved.Type: GrantFiled: October 19, 2010Date of Patent: December 31, 2013Assignee: W. R. Grace & Co.-Conn.Inventors: Michael Abbott, Dennis M. Hilton, Keith Lipford, Karl Taub
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Publication number: 20120180872Abstract: A system is adapted to automatically maintain a desired yield level for a slurry flow. Measurements of the electrical conductivity of a slurry are taken and corrected for the effects of temperature and pressure. The corrected conductivity measurements are used to arrive at a value for system yield. The system automatically determines if the yield is too high or too low relative to a desired level, and controls the rate at which accelerator is added to the slurry in order to increase or decrease yield.Type: ApplicationFiled: March 23, 2012Publication date: July 19, 2012Applicant: W. R. GRACE & CO.-CONN.Inventors: Dennis M. Hilton, Karl Taub, Keith Lipford, Philip A. Zanghi
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Patent number: 8206123Abstract: A system is adapted to automatically maintain a desired yield level for a slurry flow. Measurements of the electrical conductivity of a slurry are taken and corrected for the effects of temperature and pressure. The corrected conductivity measurements are used to arrive at a value for system yield. The system automatically determines if the yield is too high or too low relative to a desired level, and controls the rate at which accelerator is added to the slurry in order to increase or decrease yield.Type: GrantFiled: June 5, 2007Date of Patent: June 26, 2012Assignee: W. R. Grace & Co.-Conn.Inventors: Dennis M. Hilton, Karl Taub, Keith Lipford, Philip A Zanghi
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Publication number: 20110033628Abstract: Method and device for ensuring high yields during spraying of a settable slurry composition. The slurry is conveyed through a length of hose to a nozzle spray-orifice, and a set accelerator is introduced into the slurry at a distance “D” from the nozzle spray-orifice. The level of accelerator is monitored using a sensor located in the slurry path at a point after the set accelerator is injected. A preferred sensor comprises two pairs of conductivity sensors each having an annular body with a bore corresponding to the diameter of the hose or nozzle bore. Voltage of the slurry can be correlated to yields obtained when a salt-based accelerator fluid is injected into the slurry, such that levels of accelerator can be finely adjusted, and consistently high yields of spray coatings can be achieved.Type: ApplicationFiled: October 19, 2010Publication date: February 10, 2011Inventors: Michael Abbott, Dennis M. Hilton, Keith Lipford, Karl Taub
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Patent number: 7842348Abstract: Method and device for ensuring high yields during spraying of a settable slurry composition. The slurry is conveyed through a length of hose to a nozzle spray-orifice, and a set accelerator is introduced into the slurry at a distance “D” from the nozzle spray-orifice. The level of accelerator is monitored using a sensor located in the slurry path at a point after the set accelerator is injected. A preferred sensor comprises two pairs of conductivity sensors each having an annular body with a bore corresponding to the diameter of the hose or nozzle bore. Voltage of the slurry can be correlated to yields obtained when a salt-based accelerator fluid is injected into the slurry, such that levels of accelerator can be finely adjusted, and consistently high yields of spray coatings can be achieved.Type: GrantFiled: January 19, 2006Date of Patent: November 30, 2010Assignee: W. R. Grace & Co.-Conn.Inventors: Michael Abbott, Dennis M. Hilton, Keith Lipford, Karl Taub
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Publication number: 20080305554Abstract: A system is adapted to automatically maintain a desired yield level for a slurry flow. Measurements of the electrical conductivity of a slurry are taken and corrected for the effects of temperature and pressure. The corrected conductivity measurements are used to arrive at a value for system yield. The system automatically determines if the yield is too high or too low relative to a desired level, and controls the rate at which accelerator is added to the slurry in order to increase or decrease yield.Type: ApplicationFiled: June 5, 2007Publication date: December 11, 2008Inventors: Dennis M. Hilton, Karl Taub, Keith Lipford, Philip A. Zanghi
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Patent number: 7427321Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: GrantFiled: September 30, 2003Date of Patent: September 23, 2008Assignee: W.R. Grace & Co. -Conn.Inventors: Dennis M. Hilton, Michael D. Morgan, Robert Paul, Karl D. Taub, Robert S. Young, Ricky N. Bastarache
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Patent number: 6780230Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: GrantFiled: January 11, 2002Date of Patent: August 24, 2004Assignee: W.R. Grace & Co. -Conn.Inventors: Dennis M. Hilton, Michael D. Morgan, Robert Paul, Karl D. Taub, Robert S. Young, Ricky N. Bastarache
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Publication number: 20040092614Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: ApplicationFiled: September 8, 2003Publication date: May 13, 2004Inventors: Dennis M. Hilton, Michael D. Morgan, Robert Paul, Karl D. Taub, Robert S. Young, Ricky N. Bastarache
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Publication number: 20040061098Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: ApplicationFiled: September 30, 2003Publication date: April 1, 2004Inventors: Dennis M. Hilton, Michael D. Morgan, Robert Paul, Karl D. Taub, Robert S. Young, Ricky N. Bastarache
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Patent number: 6699915Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: GrantFiled: November 27, 2002Date of Patent: March 2, 2004Assignee: W.R. Grace & Co.-Conn.Inventors: Dennis M. Hilton, Michael D. Morgan, Robert Paul, Karl D. Taub, Robert S. Young, Ricky N. Bastarache
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Publication number: 20030125405Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: ApplicationFiled: November 27, 2002Publication date: July 3, 2003Inventors: Dennis M. Hilton, Michael D. Morgan, Michael Windsor Symons, Timothy Michael Symons
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Publication number: 20030125404Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: ApplicationFiled: November 27, 2002Publication date: July 3, 2003Inventors: Dennis M. Hilton, Michael D. Morgan, Robert Paul, Karl D. Taub, Robert S. Young, Ricky N. Bastarache
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Publication number: 20020137807Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: ApplicationFiled: January 11, 2002Publication date: September 26, 2002Inventors: Dennis M. Hilton, Michael D. Morgan, Robert Paul, Karl D. Taub, Robert S. Young, Ricky N. Bastarache
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Publication number: 20020132882Abstract: Disclosed are formulations adapted to form a foamed cementitious composition, the foamed cementitious composition itself, a method of forming a hydraulic binder foam, and a method of conveying and applying the resulting foam to a substrate. A pumpable cementitious slurry is formed, the slurry is mixed with a gas such as air, and is subjected to mechanically created turbulence to generate gas bubbles and create a foam, which preferably is stabilized by a foam stabilizing agent such as polyvinyl alcohol present in the slurry. The foam is then conveyed to a nozzle or other suitable dispense point from which it is applied, for example sprayed, preferably uniformly, onto a substrate to be coated. Prior to dispensing, a set accelerator is preferably injected, which causes the foam to gel, which in turn improves the hangability of the product on a substrate. The spray material adheres to the substrate and hardens to form an insulative coating on the substrate.Type: ApplicationFiled: January 11, 2002Publication date: September 19, 2002Inventors: Dennis M. Hilton, Michael D. Morgan, Michael Windsor Symons, Timothy Michael Symons
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Patent number: 6406755Abstract: Improved sprayable gypsum-based fireproofing composition comprising a lightweight aggregate and a set retarding agent in an amount effective to delay the setting of said composition for at least 24 hours and preferably for at least 72-96 hours without causing the composition to swell or shrink or to cause a salt layer to form on the composition when it is spray-applied. The fireproofing composition can retain fluidity in conventional spray hoses overnight and yet is capable of being injected with a set accelerator, such as aluminum sulfate, on the next day or on a successive day when spray-applied onto a substrate.Type: GrantFiled: October 30, 2000Date of Patent: June 18, 2002Assignee: W.R. Grace & Co.-Conn.Inventors: Lawrence J. Kindt, Dennis M. Hilton, Richard P. Perito
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Patent number: 6162288Abstract: Improved sprayable gypsum-based fireproofing composition comprising a lightweight aggregate and a set retarding agent in an amount effective to delay the setting of said composition for at least 24 hours and preferably for at least 72-96 hours without causing the composition to swell or shrink or to cause a salt layer to form on the composition when it is spray-applied. The fireproofing composition can retain fluidity in conventional spray hoses overnight and yet is capable of being injected with a set accelerator, such as aluminum sulfate, on the next day or on a successive day when spray-applied onto a substrate.Type: GrantFiled: May 19, 1999Date of Patent: December 19, 2000Assignee: W. R. Grace & Co.-Conn.Inventors: Lawrence J. Kindt, Dennis M. Hilton, Richard P. Perito
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Patent number: 5352390Abstract: Fireproofing compositions are provided. The compositions comprise a hydratable cementitious binder and polystyrene aggregate falling within particular particle size distribution limits. The compositions can also include an air entraining agent and a fibrous material. On addition of water, the compositions form settable, sprayable slurries which can be pumped to the point of application. The slurries are capable of spray application to steel structural members and adhere to the member in the slurried state and after setting. Excellent fire and heat protection is provided to the member despite the organic nature of the polystyrene aggregate.Type: GrantFiled: March 11, 1993Date of Patent: October 4, 1994Assignee: W. R. Grace & Co.-Conn.Inventors: Dennis M. Hilton, Paul E. Korenberg
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Patent number: 4981521Abstract: Fire retardant coatings for metal structural members are obtained by spraying onto the structural members settable plaster compositions which are air-containing pumpable aqueous slurries of plaster, clay prill aggregate, cellulose and glass fiber reinforcement and foaming agent. The specially prepared clay prill aggregate has a low aspect ratio of near unity and is an acceptable substitute for the exfoliated vermiculite aggregate of prior coating compositions.Type: GrantFiled: May 9, 1988Date of Patent: January 1, 1991Assignee: W. R. Grace & Co.-Conn.Inventors: Robert J. Bettacchi, Mary Driscoll, Dennis M. Hilton