Abstract: A factory prepared fiber optic distribution cable has at least one predetermined access location for providing access to at least one pre-connectorized optical fiber. The fiber optic distribution cable includes at least one preterminated optical fiber withdrawn from a tubular body at the access location, a connector attached to the preterminated optical fiber, a transition piece for transitioning the preterminated optical fiber from the tubular body into a protective tube, and a protective shell encapsulating the access location for protecting the pre-connectorized optical fiber.

Abstract: A factory prepared fiber optic distribution cable has at least one predetermined access location for providing access to at least one pre-connectorized optical fiber. The fiber optic distribution cable includes at least one preterminated optical fiber withdrawn from a tubular body at the access location, a connector attached to the preterminated optical fiber, a transition piece for transitioning the preterminated optical fiber from the tubular body into a protective tube, and a protective shell encapsulating the access location for protecting the pre-connectorized optical fiber.

Abstract: A ferrule assembly having highly protruding optical fibers and a corresponding method of efficiently, precisely and repeatedly fabricating the ferrule assemblies are provided. In this regard, a ferrule assembly is provided that includes a plurality of optical fibers extending at least about 3.5 ?m beyond the front face. The end portions of the optical fibers of the ferrule assembly may also be substantially coplanar with the end portions of the optical fibers differing in position from one another by no more than 100 nm. The ferrule assembly may be efficiently fabricated by polishing the optical fibers to a desired protrusion without first grinding or polishing the optical fibers to be flush with the front face of the ferrule. The ferrule assembly may be even more efficiently fabricated in instances in which the ferrule includes at least one polishing feature, such as an outwardly extending pedestal or a recessed portion.

Abstract: This invention provides a method of marking a fiber optic indicia on the surface of a fiber optic component and the fiber optic component produced thereby. The fiber optic indicia is represented as a predetermined pattern marked on the fiber optic component and is associated with data about at least one of an optical characteristic and a product characteristic. According to a preferred embodiment, the fiber optic indicia is marked on a chamfered surface of a ferrule. The fiber optic indicia may include at least one alphanumerical character, a symbol, or combinations thereof. The method comprises establishing the predetermined pattern of the fiber optic indicia, providing a fiber optic component for marking, preparing a predetermined portion of a surface of the fiber optic component for marking, and marking the predetermined portion in accordance with the predetermined pattern of the fiber optic indicia.

Abstract: A factory-manufactured, preterminated fiber optic distribution cable having at least one predetermined access location for providing access to at least one preterminated optical fiber. A preterminated fiber optic distribution cable comprising at least one buffer tube comprising at least one optical fiber, a buffer tube transition piece operable for transitioning the at least one optical fiber from the at least one buffer tube into at least one protective tube, a C-shaped molded member defining a longitudinally extending optical fiber guide channel operable for storing a length of the at least one preterminated optical fiber and a protective means. A method of mid-span accessing at least one optical fiber from a fiber optic distribution cable. A buffer tube transition piece operable for transitioning a plurality of preterminated optical fibers from a buffer tube into protective tubing.

Abstract: A method for assembling a population of ferrules to minimize the eccentricity of the fibers typically includes the steps of selecting a set of ferrules, determining the eccentricity of the ferrules, selecting a fiber, inserting the fiber within the ferrule bore, orienting the fiber within the ferrule, and securing the fiber in place. The result is a population of ferrules that can be mated with little or no insertion loss.

Abstract: A dust cap is provided that includes a translucent end member that permits optical communication while the dust cap remains mounted upon a ferrule. The dust cap includes a sleeve having an open first end and an opposed second end that is closed by the translucent end member. The end member can also include a lens to facilitate optical communication. A medial portion of the sleeve can also define an internal chamfer that extends radially inward for engaging the ferrule such that the front face of the ferrule is spaced from the second end of the sleeve, thereby preventing contaminants from being transferred from the second end of the sleeve to the polished front face of the ferrule. The dust cap can also define a groove extending lengthwise through only a portion of the sleeve, i.e., from the first end of the sleeve to a medial portion of the sleeve.

Abstract: Eccentricity of a optical fiber installed in a passageway of a ferrule is minimized by imposing a force on the end of the optical fiber projecting from the passageway at the ferrule end face to push the optical fiber to a desired position in the passageway, prior to curing an adhesive used for fixing the optical fiber in the passageway, so as to compensate for eccentricity of the passageway. In one embodiment, the force is imposed on the optical fiber by hanging a weight on the optical fiber. In another embodiment, the force is imposed on the optical fiber by using a pressurized jet of fluid. The point of application of the force, the magnitude of the force, and the viscosity of the adhesive are selected such that minimal optical fiber bending occurs, thereby assuring that the optical fiber is positioned at the desired position in the passageway for an appreciable distance from the ferrule end face along the passageway.

Abstract: Eccentricity of a optical fiber installed in a passageway of a ferrule is minimized by imposing a force on the end of the optical fiber projecting from the passageway at the ferrule end face to push the optical fiber to a desired position in the passageway, prior to curing an adhesive used for fixing the optical fiber in the passageway, so as to compensate for eccentricity of the passageway. In one embodiment, the force is imposed on the optical fiber by hanging a weight on the optical fiber. In another embodiment, the force is imposed on the optical fiber by using a pressurized jet of fluid. The point of application of the force, the magnitude of the force, and the viscosity of the adhesive are selected such that minimal optical fiber bending occurs, thereby assuring that the optical fiber is positioned at the desired position in the passageway for an appreciable distance from the ferrule end face along the passageway.

Abstract: A ferrule assembly having highly protruding optical fibers and a corresponding method of efficiently, precisely and repeatedly fabricating the ferrule assemblies are provided. In this regard, a ferrule assembly is provided that includes a plurality of optical fibers extending at least about 3.5 &mgr;m beyond the front face. The end portions of the optical fibers of the ferrule assembly may also be substantially coplanar with the end portions of the optical fibers differing in position from one another by no more than 100 nm. The ferrule assembly may be efficiently fabricated by polishing the optical fibers to a desired protrusion without first grinding or polishing the optical fibers to be flush with the front face of the ferrule. The ferrule assembly may be even more efficiently fabricated in instances in which the ferrule includes at least one polishing feature, such as an outwardly extending pedestal or a recessed portion.

Abstract: A dust cap is provided that includes a translucent end member that permits optical communication while the dust cap remains mounted upon a ferrule. The dust cap includes a sleeve having an open first end and an opposed second end that is closed by the translucent end member. The end member can also include a lens to facilitate optical communication. A medial portion of the sleeve can also define an internal chamfer that extends radially inward for engaging the ferrule such that the front face of the ferrule is spaced from the second end of the sleeve, thereby preventing contaminants from being transferred from the second end of the sleeve to the polished front face of the ferrule. The dust cap can also define a groove extending lengthwise through only a portion of the sleeve, i.e., from the first end of the sleeve to a medial portion of the sleeve.

Abstract: This invention provides a method of marking a fiber optic indicia on the surface of a fiber optic component and the fiber optic component produced thereby. The fiber optic indicia is represented as a predetermined pattern marked on the fiber optic component and is associated with data about at least one of an optical characteristic and a product characteristic. According to a preferred embodiment, the fiber optic indicia is marked on a chamfered surface of a ferrule. The fiber optic indicia may include at least one alphanumerical character, a symbol, or combinations thereof. The method comprises establishing the predetermined pattern of the fiber optic indicia, providing a fiber optic component for marking, preparing a predetermined portion of a surface of the fiber optic component for marking, and marking the predetermined portion in accordance with the predetermined pattern of the fiber optic indicia.

Abstract: Eccentricity of a optical fiber installed in a passageway of a ferrule is minimized by imposing a force on the end of the optical fiber projecting from the passageway at the ferrule end face to push the optical fiber to a desired position in the passageway, prior to curing an adhesive used for fixing the optical fiber in the passageway, so as to compensate for eccentricity of the passageway. In one embodiment, the force is imposed on the optical fiber by hanging a weight on the optical fiber. In another embodiment, the force is imposed on the optical fiber by using a pressurized jet of fluid. The point of application of the force, the magnitude of the force, and the viscosity of the adhesive are selected such that minimal optical fiber bending occurs, thereby assuring that the optical fiber is positioned at the desired position in the passageway for an appreciable distance from the ferrule end face along the passageway.

Abstract: A dust cap is provided that includes a translucent end member that permits optical communication while the dust cap remains mounted upon a ferrule. The dust cap includes a sleeve having an open first end and an opposed second end that is closed by the translucent end member. The end member can also include a lens to facilitate optical communication. A medial portion of the sleeve can also define an internal chamfer that extends radially inward for engaging the ferrule such that the front face of the ferrule is spaced from the second end of the sleeve, thereby preventing contaminants from being transferred from the second end of the sleeve to the polished front face of the ferrule. The dust cap can also define a groove extending lengthwise through only a portion of the sleeve, i.e., from the first end of the sleeve to a medial portion of the sleeve.

Abstract: A preassembled multifiber connector is provided that includes a connector housing and a windowless multifiber ferrule that is substantially rectangular in lateral cross-section. The windowless multifiber ferrule can be at least partially disposed within an internal cavity defined by the connector housing to thereby form a multifiber connector that is free of optical fibers. Thus, the multifiber connector is capable of being preassembled prior to inserting the plurality of optical fibers into the optical fiber bores defined by the windowless multifiber ferrule. A corresponding method of preassembling a multifiber connector is therefore also provided according to the present invention. A ferrule is also provided that is capable of being selectively converted from a windowless configuration to a windowed configuration. The ferrule of this embodiment includes a ferrule body that not only defines at least one optical fiber bore, but that also defines a well extending through a side surface of the ferrule body.

Abstract: A preassembled multifiber connector is provided that includes a connector housing and a windowless multifiber ferrule that is substantially rectangular in lateral cross-section. The windowless multifiber ferrule can be at least partially disposed within an internal cavity defined by the connector housing to thereby form a multifiber connector that is free of optical fibers. Thus, the multifiber connector is capable of being preassembled prior to inserting the plurality of optical fibers into the optical fiber bores defined by the windowless multifiber ferrule. A corresponding method of preassembling a multifiber connector is therefore also provided according to the present invention. A ferrule is also provided that is capable of being selectively converted from a windowless configuration to a windowed configuration. The ferrule of this embodiment includes a ferrule body that not only defines at least one optical fiber bore, but that also defines a well extending through a side surface of the ferrule body.

Abstract: A ferrule and an associated fabrication method are provided that facilitates fiber-to-fiber contact without requiring the end portions of the optical fibers to protrude beyond the front face of the ferrule. The ferrule includes a ferrule body having opposed front and rear faces and defining at least one optical fiber bore extending between the front and rear faces and adapted to receive an optical fiber. Advantageously, at least the medial portion of the front face through which the optical fiber bores open protrudes outwardly beyond at least some peripheral portions of the front face. By designing the front face such that the medial portion protrudes outwardly beyond peripheral portions of the front face, angular errors in the peripheral portions of the front face and dirt or other particles that accumulate on the peripheral portions of the front face will not prevent the medial portions of the front faces of a pair of ferrules from making contacting as the respective fiber optic connectors are mated.

Abstract: A preassembled multifiber connector is provided that includes a connector housing and a windowless multifiber ferrule that is substantially rectangular in lateral cross-section. The windowless multifiber ferrule can be at least partially disposed within an internal cavity defined by the connector housing to thereby form a multifiber connector that is free of optical fibers. Thus, the multifiber connector is capable of being preassembled prior to inserting the plurality of optical fibers into the optical fiber bores defined by the windowless multifiber ferrule. A corresponding method of preassembling a multifiber connector is therefore also provided according to the present invention. A ferrule is also provided that is capable of being selectively converted from a windowless configuration to a windowed configuration. The ferrule of this embodiment includes a ferrule body that not only defines at least one optical fiber bore, but that also defines a well extending through a side surface of the ferrule body.

Abstract: A multifiber ferrule is provided that includes a ferrule body that defines at least one elongate hole opening through the front face of the ferrule body that, in turn, includes a lead-in portion proximate the front face for guiding the respective alignment member into the elongate hole. The ferrule body at least partially defines one or more elongate holes, such as a guide pin hole or an alignment groove, each having a longitudinal axis extending therethrough. Each elongate hole includes the lead-in portion proximate the front face and an adjacent alignment portion. The lead-in portion expands radially outward from the longitudinal axis in a direction extending from the adjacent alignment portion to the front face of the ferrule body. As such, the opening of the lead-in portion through the front face of the ferrule body is larger in lateral cross-section than the opening of the lead-in portion into the adjacent alignment portion.

Abstract: A multifiber ferrule is provided that includes a ferrule body that defines at least one elongate hole opening through the front face of the ferrule body that, in turn, includes a lead-in portion proximate the front face for guiding the respective alignment member into the elongate hole. The ferrule body at least partially defines one or more elongate holes, such as a guide pin hole or an alignment groove, each having a longitudinal axis extending therethrough. Each elongate hole includes the lead-in portion proximate the front face and an adjacent alignment portion. The lead-in portion expands radially outward from the longitudinal axis in a direction extending from the adjacent alignment portion to the front face of the ferrule body. As such, the opening of the lead-in portion through the front face of the ferrule body is larger in lateral cross-section than the opening of the lead-in portion into the adjacent alignment portion.