Abstract: A refrigeration vapor compression system including a compressor, an electronic expansion valve with closed loop feedback into a controller, sensors to measure and monitor the system superheat and sub-cooling, and condenser fans controlling the flow of air through the condensing coils, the refrigeration system is operated in at least one of two functional modes to either give priority control to the level of superheat in the system or maintain a minimum level of sub-cooling in the system.

Abstract: A method for controlling an efficiency and/or a wet/dry transition area of a condensing furnace heat exchanger section. A temperature can be sensed in an air stream entering the heat exchanger section, to sense an incoming air temperature of the air stream entering the heat exchanger section. A relationship can be established between the incoming air temperature and an air/fuel mixture to be supplied to a burner. The air/fuel mixture can be adjusted to enhance the efficiency and/or to minimize or reduce unwanted condensation within the heat exchanger section.

Abstract: This invention describes a modulating burner controller device for varying burner combustion over a wide range and has an output that integrates the control of all functions required to operate the burner. Specifically, the controller uses measured feedback from a fuel flow sensor to attain the proper mixture of fuel and air for optimum combustion performance for both individual and multiple the burner applications.

Abstract: This invention relates to a method and an apparatus for a modulating air conditioning system having increased energy efficiency and greater turndown capabilities. A modulating air conditioning system includes modulating at least one of the following components: a compressor, a compressor driver, a condenser fan, an evaporator fan, an effective evaporator surface area, an effective condenser surface area and/or an expansion device.

Abstract: A heating appliance includes an outer enclosure including a transparent front panel, a combustion chamber enclosure, and a variable speed blower. The combustion chamber enclosure is positioned within the outer enclosure and defines a combustion chamber wherein radiant heat is generated. The combustion chamber enclosure also includes a transparent front panel. The blower is configured to generate an adjustable airflow between the outer enclosure front panel and the combustion chamber enclosure front panel and to exhaust the airflow to a remote location. The airflow absorbs at least some of the radiant heat and varying a speed of the blower controls an amount of radiant heat transferred from the combustion chamber to a living space in which the heating appliance is exposed.

Abstract: A gas-fired air heating furnace has a modulatable supply air blower and a modulatable gas valve operatively connected to the combustion air heat exchanger burner. A calibration sequence of a microprocessor-based control system is utilized to automatically determine the precise relationship between the gas valve setting and the actual heat transferred by the heat exchanger to air flowing through the furnace by measuring the actual air temperature rise across the heat exchanger obtained using initial calibration settings of the blower and gas valve.

Abstract: An electronic two stage furnace controller may be used interchangeably, without modification thereof, with either a single or two stage thermostat to regulate the heating and cooling operation of a two stage heating/cooling furnace to which the controller is connected. The controller is operative to monitor the input it receives from the thermostat, automatically deduce whether the input is from a single stage thermostat or a two stage thermostat, and responsively regulate the operation of the furnace under a corresponding single stage thermostat heating or cooling mode, or a corresponding two stage thermostat heating or cooling mode.

Abstract: A modulating, forced draft, fuel-fired air heating furnace is provided with a two-speed draft inducer fan, and a fuel valve which is fully modulatable between a maximum firing rate and a low firing rate of approximately forty percent thereof. Incorporated into the furnace control system are normally closed low and high fire pressure-electric switches which sense and are sequentially closed by increasingly negative pressure in the draft inducer fan. Upon a call for heat from a thermostat located in the conditioned space served by the furnace, the draft inducer fan is energized at its high speed setting, and a signal is sent to the fuel valve to set it at its full firing rate flow when opened by an ignition switch portion of the control system. The control system functions to open the fuel valve at this maximum flow setting, and permit light-off of the burner, only if (1) both of the low and high fire pressure-electric switches are closed, and (2) the draft inducer fan is operating at its high speed setting.

Abstract: A fuel-fired air heating furnace is provided with NOx reduction apparatus associated with a plurality of combustor tubes forming a portion of the furnace heat exchanger section. Inshot-type fuel burners are spaced apart from and face the open inlet ends of horizontal combustion sections of the combustor tubes. The NOx reduction apparatus includes a plurality of NOx reduction members formed from a metal rod material, and a mounting plate having a row of spaced apart pairs of mounting holes therein. Each NOx reduction member has an elongated, generally U-shaped configuration, with a closed inner end, an open outer end, and a spaced pair of corrugated leg portions extending between such inner and outer ends.

Abstract: A heat exchanger comprises a clam shell having a first passage, a second passage and a third passage connected sequentially in a plane. A hot collector box made from metal, for example, aluminized steel, in connected to the third passage. A secondary heat exchanger coil is operatively connected to the hot collector box. A second collector box or cold collector box made from plastic is connected to the outlet of the secondary heat exchanger coil. Condensate from the flue and condensate from the cold collector box may be discharged in a common line from the furnace. The clam shell is constructed and arranged to remove about 90%-95% of the energy from the flue products flowing therethrough. The heat exchanger is disposed in a passage between the inlet and the outlet in the housing of a furnace. Air is forced over the heat exchanger, which is disposed in the passage, by a blower in the housing.