Patents by Inventor Dennis R. Pyper
Dennis R. Pyper has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9226435Abstract: Electrical components such as integrated circuits may be mounted on a printed circuit board. To prevent the electrical components from being subjected to electromagnetic interference, radio-frequency shielding structures may be formed over the components. The radio-frequency shielding structures may be formed from a layer of metallic paint. Components may be covered by a layer of dielectric. Channels may be formed in the dielectric between blocks of circuitry. The metallic paint may be used to coat the surfaces of the dielectric and to fill the channels. Openings may be formed in the surface of the metallic paint to separate radio-frequency shields from each other. Conductive traces on the surface of the printed circuit board may be used in connecting the metallic paint layer to internal printed circuit board traces.Type: GrantFiled: February 3, 2014Date of Patent: December 29, 2015Assignee: Apple Inc.Inventors: Joseph Fisher, Jr., Sean Mayo, Dennis R. Pyper, Paul Nangeroni, Jose Mantovani
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Publication number: 20150364253Abstract: Apparatus and methods are described for coupling a circuit component having piezoelectric properties, such as a ceramic capacitor, to a printed circuit board (PCB) by forming a first solder heel fillet and a second solder heel fillet that fixedly couple the circuit component to the PCB, where the first and second solder heel fillets have a height z that is less than a height h of the circuit component to reduce acoustic noise at the PCB caused by coupling the circuit component to the PCB. In various configurations, the first solder heel fillet and the second solder heel fillet can each fixedly coupled to: a bottom surface of the circuit component, a top surface of the PCB at a first solder pad and a second solder pad thereof, and a lower portion of each of a multiple side surfaces of the circuit component.Type: ApplicationFiled: September 29, 2014Publication date: December 17, 2015Inventors: Shawn X. Arnold, Dennis R. Pyper, Gang Ning, Meng Chi Lee, Sascha Tietz, Sury N. Darbha, Zhong-Qing Gong
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Publication number: 20150359099Abstract: Readily modifiable and customizable, low-area overhead interconnect structures for forming connections between a system-in-a-package module and other components in an electronic device. One example may provide an interposer for providing an interconnection between a system-in-a-package module and other components in an electronic device. Another may provide a plurality of conductive pins to form interconnect paths between a module and other components.Type: ApplicationFiled: June 4, 2014Publication date: December 10, 2015Inventors: Shankar Pennathur, Dennis R. Pyper, Amir Salehi
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Patent number: 9196958Abstract: An electronic device may be provided with antenna structures. Circuitry such as radio-frequency transceiver circuitry and impedance matching and filter circuitry may be implemented using one or more circuit components and embedded within an insulator to form packaged circuitry. The insulator may be formed from multiple layers of printed circuit board material or from plastic molded onto a printed circuit board substrate over the circuitry. A metal shield layer may be interposed between the packaged circuitry and the antenna structures. The metal shield layer may be mounted on the surface of the packaged circuitry using a layer of adhesive. A layer of polymer may be interposed between the layer of adhesive and the metal shielding layer. The metal shield layer may have an opening through which conductive paths may pass to couple the packaged circuitry to antenna terminals on the antenna structures.Type: GrantFiled: July 26, 2012Date of Patent: November 24, 2015Assignee: Apple Inc.Inventors: Shawn Xavier Arnold, Dennis R. Pyper, Jeffrey M. Thoma, Scott P. Mullins
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Patent number: 9155188Abstract: Methods and apparatuses are disclosed for fabricating a printed circuit board (PCB) having electromagnetic interference (EMI) shielding and also having reduced volume over conventional frame-and-shield approaches. Some embodiments include fabricating the PCB by mounting an integrated circuit to the PCB, outlining an area corresponding to the integrated circuit with a number of grounded vias, selectively applying an insulating layer over the PCB such that at least one of the grounded vias are exposed, and selectively applying a conductive layer over the PCB such that the conductive layer covers at least a portion of the integrated circuit and such that the conductive layer is coupled to the at least one of the grounded vias that are exposed.Type: GrantFiled: September 28, 2012Date of Patent: October 6, 2015Assignee: Apple Inc.Inventors: Nicholas G. Merz, Hong Wang, Michael M. Nikkhoo, Dennis R. Pyper, Christopher Matthew Werner
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Publication number: 20150131245Abstract: Connector inserts and other structures that have a high signal integrity and low insertion loss, are reliable, and are readily manufactured. One example may provide a connector insert formed primarily using a printed circuit board. Contacts on the connector insert may be akin to contacts on a printed circuit board and they may connect to traces having matched impedances on the printed circuit board in order to improve signal integrity and reduce insertion loss. The printed circuit board may be manufactured in a manner for increased reliability. Plating, solder block, and other manufacturing steps that are native to printed circuit board manufacturing may be employed to improve manufacturability. Specialized tools that may provide a chamfered edge on the connector inserts may be employed.Type: ApplicationFiled: August 22, 2014Publication date: May 14, 2015Applicant: APPLE INC.Inventors: Mahmoud R. Amini, Zheng Gao, Dennis R. Pyper
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Patent number: 8942002Abstract: Stacked arrays of components are disclosed. In one embodiment, a first and a second layer of components are electrically and mechanically coupled to a thin interposer disposed between the first and second layers. The first layer can be configured to attach the stacked array to a host printed circuit board. The interposer can insulate the components from one another and also couple signals between the components on the first and second layers. In one embodiment, the components in the first and second layers are passive components.Type: GrantFiled: August 27, 2012Date of Patent: January 27, 2015Inventors: Shawn X. Arnold, Douglas P. Kidd, Sean A. Mayo, Scott P. Mullins, Dennis R. Pyper, Jeffrey M. Thoma, Kenyu Tojima
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Publication number: 20140308465Abstract: An electronic device may be provided with electronic device structures such as housing structures, antenna structures, printed circuits, and structures associated with electrical components. The structures may be attached to each other using adhesive. A liquid pressure sensitive adhesive precursor material is deposited onto one or more surfaces of structures to be bonded. Light or heat can be applied to cure the liquid adhesive material and form pressure sensitive adhesive layers. During curing, chemical bonds are formed between the adhesive material and the structures. Assembly equipment may press the structures together to form pressure sensitive adhesive bonds that can be reworked without disturbing the chemically bonded portions of the adhesive material. The pressure sensitive adhesive may include conductive particles for forming conductive paths.Type: ApplicationFiled: April 15, 2013Publication date: October 16, 2014Applicant: Apple Inc.Inventors: James R. Krogdahl, Benjamin J. Pope, Dennis R. Pyper, Nicholas G.L. Merz, Scott A. Myers
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Patent number: 8809859Abstract: Methods and devices for embedding semiconductors in printed circuit boards (PCBs) are provided. In one example, a method of manufacturing a PCB having a die assembly embedded therein includes removing a release film from an adhesive layer of the die assembly. The method also includes disposing the die assembly on a first layer of the PCB such that the adhesive layer contacts the first layer of the PCB. The method includes disposing a second layer of the PCB over the first layer such that the die assembly is within an intermediate portion between the first layer and the second layer. The method also includes filling the intermediate portion with resin and subjecting the PCB to a press cycle to cure the resin.Type: GrantFiled: January 23, 2014Date of Patent: August 19, 2014Assignee: Apple Inc.Inventors: Shawn X. Arnold, Dennis R. Pyper
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Patent number: 8767408Abstract: Stacked arrays of components are disclosed. In one embodiment, a first and a second layer of components are electrically and mechanically coupled to an interposer with an encapsulated third layer of components disposed between the first and second layers. The first layer can be configured to attach the stacked array to a host printed circuit board. The interposer can couple signals between the components on the first and second layers.Type: GrantFiled: August 22, 2012Date of Patent: July 1, 2014Assignee: Apple Inc.Inventors: Shawn X. Arnold, Douglas P. Kidd, Sean A. Mayo, Scott P. Mullins, Dennis R. Pyper, Jeffrey M. Thoma, Kenyu Tojima
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Publication number: 20140146495Abstract: Electrical components such as integrated circuits may be mounted on a printed circuit board. To prevent the electrical components from being subjected to electromagnetic interference, radio-frequency shielding structures may be formed over the components. The radio-frequency shielding structures may be formed from a layer of metallic paint. Components may be covered by a layer of dielectric. Channels may be formed in the dielectric between blocks of circuitry. The metallic paint may be used to coat the surfaces of the dielectric and to fill the channels. Openings may be formed in the surface of the metallic paint to separate radio-frequency shields from each other. Conductive traces on the surface of the printed circuit board may be used in connecting the metallic paint layer to internal printed circuit board traces.Type: ApplicationFiled: February 3, 2014Publication date: May 29, 2014Applicant: Apple Inc.Inventors: Joseph Fisher, JR., Sean Mayo, Dennis R. Pyper, Paul Nangeroni, Jose Mantovani
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Publication number: 20140134760Abstract: Methods and devices for embedding semiconductors in printed circuit boards (PCBs) are provided. In one example, a method of manufacturing a PCB having a die assembly embedded therein includes removing a release film from an adhesive layer of the die assembly. The method also includes disposing the die assembly on a first layer of the PCB such that the adhesive layer contacts the first layer of the PCB. The method includes disposing a second layer of the PCB over the first layer such that the die assembly is within an intermediate portion between the first layer and the second layer. The method also includes filling the intermediate portion with resin and subjecting the PCB to a press cycle to cure the resin.Type: ApplicationFiled: January 23, 2014Publication date: May 15, 2014Applicant: Apple Inc.Inventors: Shawn X. Arnold, Dennis R. Pyper
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Publication number: 20140085850Abstract: Electronic devices may contain electrical systems in which electrical components are mounted on a substrate such as a printed circuit board. The electrical components may include surface mount technology components. Multiple surface mount technology components may be stacked on top of each other and beside each other to form an electrical component that minimizes the amount of area that is consumed on a printed circuit board. Noise suppression circuits and other circuits may be implemented using stacked surface mount technology components. Surface mount technology components placed on the printed circuit board may be pushed together and subsequently injection molded to form packed component groups. An integrated circuit may be mounted to the printed circuit board via an interposer and may cover components mounted to the printed circuit board. An integrated circuit may be mounted over a recessed portion of the printed circuit board on which components are mounted.Type: ApplicationFiled: September 26, 2012Publication date: March 27, 2014Inventors: Xingqun Li, Carlos Ribas, Dennis R. Pyper, James H. Foster, Joseph R. Fisher, JR., Scott P. Mullins, Sean A. Mayo, Wyeman Chen
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Patent number: 8654537Abstract: Electrical components such as integrated circuits may be mounted on a printed circuit board. To prevent the electrical components from being subjected to electromagnetic interference, radio-frequency shielding structures may be formed over the components. The radio-frequency shielding structures may be formed from a layer of metallic paint. Components may be covered by a layer of dielectric. Channels may be formed in the dielectric between blocks of circuitry. The metallic paint may be used to coat the surfaces of the dielectric and to fill the channels. Openings may be formed in the surface of the metallic paint to separate radio-frequency shields from each other. Conductive traces on the surface of the printed circuit board may be used in connecting the metallic paint layer to internal printed circuit board traces.Type: GrantFiled: December 1, 2010Date of Patent: February 18, 2014Assignee: Apple Inc.Inventors: Joseph Fisher, Jr., Sean Mayo, Dennis R. Pyper, Paul Nangeroni, Jose Mantovani
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Publication number: 20140028518Abstract: An electronic device may be provided with antenna structures. Circuitry such as radio-frequency transceiver circuitry and impedance matching and filter circuitry may be implemented using one or more circuit components and embedded within an insulator to form packaged circuitry. The insulator may be formed from multiple layers of printed circuit board material or from plastic molded onto a printed circuit board substrate over the circuitry. A metal shield layer may be interposed between the packaged circuitry and the antenna structures. The metal shield layer may be mounted on the surface of the packaged circuitry using a layer of adhesive. A layer of polymer may be interposed between the layer of adhesive and the metal shielding layer. The metal shield layer may have an opening through which conductive paths may pass to couple the packaged circuitry to antenna terminals on the antenna structures.Type: ApplicationFiled: July 26, 2012Publication date: January 30, 2014Inventors: Shawn Xavier Arnold, Dennis R. Pyper, Jeffrey M. Thoma, Scott P. Mullins
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Publication number: 20140008110Abstract: The described embodiment relates generally to the field of PCB fabrication. More specifically conductive spheres are used in a bonding sheet to enable inter-layer communication in a multi-layer printed circuit board (PCB). The conductive spheres in the bonding sheet can be used in place of or in conjunction with conventional electroplated vias. This allows the following advantages in multi-layer PCB fabrication: dielectric substrate layers made of varying types of material; PCBs with higher resilience to stress and shock; and PCBs that are more flexible.Type: ApplicationFiled: July 3, 2012Publication date: January 9, 2014Applicant: Apple InclInventors: Shawn X. Arnold, Dennis R. Pyper
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Publication number: 20130201616Abstract: Stacked arrays of components are disclosed. In one embodiment, a first and a second layer of components are electrically and mechanically coupled to a thin interposer disposed between the first and second layers. The first layer can be configured to attach the stacked array to a host printed circuit board. The interposer can insulate the components from one another and also couple signals between the components on the first and second layers. In one embodiment, the components in the first and second layers are passive components.Type: ApplicationFiled: August 27, 2012Publication date: August 8, 2013Applicant: Apple Inc.Inventors: Shawn X. ARNOLD, Douglas P. Kidd, Sean A. Mayo, Scott P. Mullins, Dennis R. Pyper, Jeffrey M. Thoma, Kenyu Tojima
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Publication number: 20130201615Abstract: Stacked arrays of components are disclosed. In one embodiment, a first and a second layer of components are electrically and mechanically coupled to an interposer with an encapsulated third layer of components disposed between the first and second layers. The first layer can be configured to attach the stacked array to a host printed circuit board. The interposer can couple signals between the components on the first and second layers.Type: ApplicationFiled: August 22, 2012Publication date: August 8, 2013Applicant: APPLE INC.Inventors: Shawn X. ARNOLD, Douglas P. KIDD, Sean A. MAYO, Scott P. MULLINS, Dennis R. PYPER, Jeffrey M. THOMA, Kenyu TOJIMA
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Publication number: 20130125392Abstract: A printed circuit board may have patterned traces. Components may be mounted to the printed circuit board using solder. Solder paste may be printed onto the printed circuit board using a stencil. Following reflow operations, the solder paste may form solder bumps that connect component leads to traces on the printed circuit board. Misalignment between the mounted components and printed circuit board traces can be minimized by forming fiducials from solder paste. During the process of printing solder paste patterns on the printed circuit board, solder paste printing equipment may form the solder paste fiducials. Component mounting equipment may use cameras or other imaging equipment to gather information on the location of the solder paste fiducials. The component mounting equipment may then mount the components on the printed circuit using the information on the location of the solder paste fiducials.Type: ApplicationFiled: November 17, 2011Publication date: May 23, 2013Inventors: Dennis R. Pyper, Hong Wang, Wyeman Chen
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Publication number: 20120140423Abstract: Electrical components such as integrated circuits may be mounted on a printed circuit board. To prevent the electrical components from being subjected to electromagnetic interference, radio-frequency shielding structures may be formed over the components. The radio-frequency shielding structures may be formed from a layer of metallic paint. Components may be covered by a layer of dielectric. Channels may be formed in the dielectric between blocks of circuitry. The metallic paint may be used to coat the surfaces of the dielectric and to fill the channels. Openings may be formed in the surface of the metallic paint to separate radio-frequency shields from each other. Conductive traces on the surface of the printed circuit board may be used in connecting the metallic paint layer to internal printed circuit board traces.Type: ApplicationFiled: December 1, 2010Publication date: June 7, 2012Inventors: Joseph Fisher, JR., Sean Mayo, Dennis R. Pyper, Paul Nangeroni, Jose Mantovani