Patents by Inventor Dennis Sigl

Dennis Sigl has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210245289
    Abstract: A contact tip assembly with a preheating tip comprises a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the electrode via a second contact tip of the welding torch; and a preheat controller to: monitor a voltage drop across a second portion of the electrode; adjust at least one of the welding-type current or the preheating current based on the voltage drop, the second portion of the electrode comprising at least part of the first portion of the electrode; and control the preheating current based on a hydrogen reduction goal and based on stored parameters associated with a type of the electrode, a chemistry of the electrode, or a wire size.
    Type: Application
    Filed: December 23, 2020
    Publication date: August 12, 2021
    Inventors: Jake Zwayer, Steven Barhorst, James Lee Uecker, Christopher Hsu, Dennis Sigl, Jon Michael Patterson
  • Patent number: 11065706
    Abstract: Hybrid manual and automated welding systems and methods are described. A hand-held welding tool is manually positioned to engage a workpiece. A weld is started from an initial position based on a first manual operator event. A welding heat source is automatically or autonomously moved along the weld relative to the workpiece from the first position to a second position relative to the workpiece during welding.
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: July 20, 2021
    Assignee: Illinois Tool Works Inc.
    Inventors: Christopher Hsu, Dennis Sigl, Herbert A. Bankstahl
  • Patent number: 10987765
    Abstract: A system, apparatus, and method in which an induction head is used to impinge an electromagnetic force field on a molten metal bead to shape same, e.g., to flatten same.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: April 27, 2021
    Assignee: Illinois Tool Works Inc.
    Inventors: Dennis Sigl, Dustin Wagner, Christopher Hsu
  • Publication number: 20210016385
    Abstract: A consumable filler metal delivery system includes a reciprocating wire feeding gear assembly configured to move a wire forward and backward with a net forward motion and a motor configured to drive the reciprocating wire feeding gear assembly, wherein the motor is configured to rotate only in one direction during operation of the consumable filler metal delivery system.
    Type: Application
    Filed: August 4, 2020
    Publication date: January 21, 2021
    Inventors: Christopher Hsu, Dennis Sigl, Herbert Alexius Bankstahl
  • Patent number: 10675699
    Abstract: A contact tip assembly with a preheating tip comprises a welding power source configured to provide welding current to a welding circuit, the welding circuit comprising a welding electrode and a first contact tip of a welding torch. The assembly also includes an electrode preheating circuit configured to provide preheating current through a portion of the welding electrode via a second contact tip of the welding torch, and a voltage sense circuit to monitor a voltage drop across the two contact tips, and the electrode preheating circuit adjusts at least one of the first current or the preheating current based on the voltage drop.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: June 9, 2020
    Assignee: Illinois Tool Works Inc.
    Inventors: Christopher Hsu, Dennis Sigl, Jake Zwayer, James Lee Uecker, Jon Michael Patterson
  • Patent number: 10464157
    Abstract: A contact tip assembly with a preheating tip comprises a welding power source configured to provide welding current to a welding circuit, the welding circuit comprising a welding electrode and a first contact tip of a welding torch. The assembly also includes an electrode preheating circuit configured to provide preheating current through a portion of the welding electrode via a second contact tip of the welding torch, and a voltage sense circuit to monitor a voltage drop across the two contact tips, and the electrode preheating circuit adjusts at least one of the first current or the preheating current based on the voltage drop.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: November 5, 2019
    Assignee: Illinois Tool Works Inc.
    Inventors: Christopher Hsu, Dennis Sigl, Jake Zwayer, James Lee Uecker, Jon Michael Patterson
  • Publication number: 20180050426
    Abstract: A system, apparatus, and method in which an induction head is used to impinge an electromagnetic force field on a molten metal bead to shape same, e.g., to flatten same.
    Type: Application
    Filed: August 17, 2016
    Publication date: February 22, 2018
    Inventors: Dennis Sigl, Dustin Wagner, Christopher Hsu
  • Publication number: 20170225255
    Abstract: A contact tip assembly with a preheating tip comprises a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the electrode via a second contact tip of the welding torch; and a preheat controller to: monitor a voltage drop across a second portion of the electrode; adjust at least one of the welding-type current or the preheating current based on the voltage drop, the second portion of the electrode comprising at least part of the first portion of the electrode; and control the preheating current based on a hydrogen reduction goal and based on stored parameters associated with a type of the electrode, a chemistry of the electrode, or a wire size.
    Type: Application
    Filed: April 26, 2017
    Publication date: August 10, 2017
    Inventors: Jake Zwayer, Steven Barhorst, James Lee Uecker, Christopher Hsu, Dennis Sigl, Jon Michael Patterson
  • Publication number: 20170165778
    Abstract: A contact tip assembly with a preheating tip comprises a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch. The assembly also includes an electrode preheating circuit configured to provide preheating current through a portion of the welding-type electrode via a second contact tip of the welding torch, and a voltage sense circuit to monitor a voltage drop across the two contact tips, and the electrode preheating circuit adjusts at least one of the first current or the preheating current based on the voltage drop.
    Type: Application
    Filed: November 4, 2016
    Publication date: June 15, 2017
    Inventors: Christopher Hsu, Dennis Sigl, Jake Zwayer, James Lee Uecker, Jon Michael Patterson
  • Publication number: 20170057000
    Abstract: Hybrid manual and automated welding systems and methods are described. A hand-held welding tool is manually positioned to engage a workpiece. A weld is started from an initial position based on a first manual operator event. A welding heat source is automatically or autonomously moved along the weld relative to the workpiece from the first position to a second position relative to the workpiece during welding.
    Type: Application
    Filed: August 26, 2016
    Publication date: March 2, 2017
    Inventors: CHRISTOPHER HSU, DENNIS SIGL, HERBERT A. BANKSTAHL
  • Patent number: 8188708
    Abstract: A battery-charging system includes a power supply having a high-frequency transformer and is configured to deliver a battery charging power to charge at least one battery. The high-frequency transformer has a bobbin including an elongated top and bottom surfaces and first and second substantially semi-circular end surfaces connecting the top surface with the bottom surface to form an elongated first coil winding surface having a central axis. A first coil is wound around the first coil winding surface, and a second coil is magnetically coupled to the first coil and wound thereto.
    Type: Grant
    Filed: September 11, 2007
    Date of Patent: May 29, 2012
    Assignee: Illinois Tool Works Inc.
    Inventors: Kenneth Altekruse, James D. Kimball, Dennis Sigl, Bernard J. Vogel, Jeffrey Lonigro
  • Publication number: 20090066290
    Abstract: A battery-charging system includes a power supply having a high-frequency transformer and is configured to deliver a battery charging power to charge at least one battery. The high-frequency transformer has a bobbin including an elongated top and bottom surfaces and first and second substantially semi-circular end surfaces connecting the top surface with the bottom surface to form an elongated first coil winding surface having a central axis. A first coil is wound around the first coil winding surface, and a second coil is magnetically coupled to the first coil and wound thereto.
    Type: Application
    Filed: September 11, 2007
    Publication date: March 12, 2009
    Inventors: Kenneth Altekruse, James D. Kimball, Dennis Sigl, Bernard J. Vogel, Jeffrey Lonigro
  • Patent number: 6864777
    Abstract: A welding-type power supply transformer including a bobbin, a first coil and a second coil is disclosed. The first coil is wound around the bobbin. The second coil is magnetically coupled to the first coil.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: March 8, 2005
    Assignee: Illinois Tool Works Inc.
    Inventor: Dennis Sigl
  • Publication number: 20030210120
    Abstract: A welding-type power supply transformer including a bobbin, a first coil and a second coil is disclosed. The first coil is wound around the bobbin. The second coil is magnetically coupled to the first coil.
    Type: Application
    Filed: June 13, 2003
    Publication date: November 13, 2003
    Inventor: Dennis Sigl
  • Patent number: 6611189
    Abstract: A welding-type power supply transformer including a bobbin, a first coil and a second coil is disclosed. The first coil is wound around the bobbin. The second coil is magnetically coupled to the first coil.
    Type: Grant
    Filed: May 22, 2001
    Date of Patent: August 26, 2003
    Assignee: Illinois Tool Works Inc.
    Inventor: Dennis Sigl
  • Publication number: 20020175798
    Abstract: A welding-type power supply transformer including a bobbin, a first coil and a second coil is disclosed. The first coil is wound around the bobbin. The second coil is magnetically coupled to the first coil.
    Type: Application
    Filed: May 22, 2001
    Publication date: November 28, 2002
    Inventor: Dennis Sigl
  • Patent number: 6163085
    Abstract: A power supply that receives an input voltage and provides output power is described. A method for selecting one of a plurality of input voltages by moving first and second links is also described. The power supply includes a housing and the links are inside the housing. The links configure the power supply to receive a selected input voltage from a number of input voltages, depending upon the position they are in. The links depend on one another. Indicators are connected to the links, and show for what input voltage the links are connected. The indicators are visible from outside the housing. The housing includes one or more windows through which the indicators are visible. The indicators are alpha-numeric characters or drawings. The links includes a circuit board with the indicators mounted thereon and a plug or a set of copper bars that are placed in either the first or second position.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: December 19, 2000
    Assignee: Illinois Tool Works Inc.
    Inventors: Dennis Sigl, Steven Geissler