Abstract: A material drop ejecting three-dimensional (3D) object printer identifies a time lag error corresponding to a time lag in the response of printer components to component commands. The identified time lag error is provided to a slicer program that uses the identified time lag error to compensate for the time lag in the response of the printer components.

Abstract: A slicer in a material drop ejecting three-dimensional (3D) object printer generates machine ready instructions that operate components of a printer, such as actuators and an ejector having at least one nozzle, to form features of an object more precisely than previously known. The instructions generated by the slicer control the actuators to move the ejector and a platform on which the object is formed relative to one another at a constant velocity to form edges of the feature.

Abstract: A slicer in a material drop ejecting three-dimensional (3D) object printer generates machine ready instructions that operate components of a printer, such as actuators and an ejector having at least one nozzle, to form features of an object more precisely than previously known. The instructions generated by the slicer use positional data from an encoder to control the actuators to move the ejector and a platform on which the object is formed relative to one another to form edges of the feature.

Abstract: A method for determining a temperature of an object includes contacting the object with a first electrical conductor. A difference in electronegativity between the object and the first electrical conductor is greater than a predetermined value. The method also includes contacting the object or a substrate on which the object is positioned with a second electrical conductor. A difference in electronegativity between the object or the substrate and the second electrical conductor is less than the predetermined value. The method also includes connecting the first and second electrical conductors together. The method also includes measuring the temperature of the object using the first and second electrical conductors. The first and second electrical conductors form at least a portion of a thermocouple.

Abstract: A method operates a three-dimensional (3D) metal object manufacturing system to maintain a temperature of an uppermost layer of a 3D metal object being formed within a temperature range conducive for bonding between the uppermost layer and a next layer to be formed. A controller of the system compares a temperature of the uppermost layer with at least a low end temperature of the temperature range and operates an electrical resistance switching network using 3D model data to provide electrical power selectively to heating elements in a modular heater to heat the 3D metal object being formed when the temperature indicated by the signal from the sensor is less than the predetermined temperature.

Abstract: A system for determining a temperature of an object includes a three-dimensional (3D) printer configured to successively deposit a first layer of material, a second layer of material, and a third layer of material to form the object. The 3D printer is configured to form a recess in the second layer of material. The material is a metal. The system also includes a temperature sensor configured to be positioned at least partially with the recess and to have the third layer deposited thereon. The temperature sensor is configured to measure a temperature of the first layer of material, the second layer of material, the third layer of material, or a combination thereof.

Abstract: A material drop ejecting three-dimensional (3D) object printer identifies a time lag error corresponding to a time lag in the response of printer components to component commands. The identified time lag error is provided to a slicer program that uses the identified time lag error to compensate for the time lag in the response of the printer components.

Abstract: A slicer in a material drop ejecting three-dimensional (3D) object printer generates machine ready instructions that operate components of a printer, such as actuators and an ejector having at least one nozzle, to form features of an object more precisely than previously known. The instructions generated by the slicer control the actuators to move the ejector and a platform on which the object is formed relative to one another at a constant velocity to form edges of the feature.

Abstract: A slicer in a material drop ejecting three-dimensional (3D) object printer generates machine ready instructions that operate components of a printer, such as actuators and an ejector having at least one nozzle, to form features of an object more precisely than previously known. The instructions generated by the slicer use positional data from an encoder to control the actuators to move the ejector and a platform on which the object is formed relative to one another to form edges of the feature.

Abstract: A sheet stacking apparatus includes a frame, a round member directly or indirectly connected to the frame, and an arm directly or indirectly connected to the frame. The arm is rotatable to rotate between a first position and a second position. The arm is positioned to bias sheets toward the round member when in the first position, and the arm is positioned to bias the sheets away from the round member when in the second position.

Abstract: An apparatus includes one or more layers of material printed by a three-dimensional (3D) printer. The one or more layers cool and solidify to form an object after being printed by the 3D printer. At least one of the one or more layers includes greater than 50% metal. The apparatus also includes a first temperature sensor in contact with the object. The first temperature sensor measures the temperature of the material while the object is being printed by the 3D printer, after the object has been printed by the 3D printer, or both.

Abstract: A three-dimensional printing system, the system comprising a build platform and a printhead for depositing a conductive print material at deposition contact points of a build surface on the build platform. A heating system comprises at least one induction coil for preheating the deposition contact points of the build surface.

Abstract: An object printed by a three-dimensional (3D) printer includes a plurality of layers of material printed by the 3D printer. The layers of material bond together to form the object as the layers of material cool and solidify after being printed by the 3D printer. The object also includes a temperature sensor placed in contact with one or more of the layers when the layers of material are being printed by the 3D printer. The temperature sensor remains in contact with the object after the layers of material cool and solidify to form the object. The temperature sensor is configured to measure a temperature of the object after the layers of material cool and solidify to form the object.

Abstract: A three-dimensional printing system includes a build platform comprising a build surface. The printing system also includes an enclosure system having a side portion extending entirely around the build surface, a top plate portion that abuts the side portion, and a bottom portion. The side portion, the top plate portion and the bottom portion form an enclosed space surrounding the build surface. The top plate portion is moveable so as to adjust a volume of the enclosed space. A 3D printer printhead is disposed adjacent to the enclosure system for depositing a print material onto the build surface. The printing system also includes a heating system for heating the enclosed space.

Abstract: An object printed by a three-dimensional (3D) printer includes a plurality of layers of material printed by the 3D printer. The layers of material bond together to form the object as the layers of material cool and solidify after being printed by the 3D printer. The object also includes a temperature sensor placed in contact with one or more of the layers when the layers of material are being printed by the 3D printer. The temperature sensor remains in contact with the object after the layers of material cool and solidify to form the object. The temperature sensor is configured to measure a temperature of the object after the layers of material cool and solidify to form the object.

Abstract: A method for determining a temperature of an object includes contacting the object with a first electrical conductor. A difference in electronegativity between the object and the first electrical conductor is greater than a predetermined value. The method also includes contacting the object or a substrate on which the object is positioned with a second electrical conductor. A difference in electronegativity between the object or the substrate and the second electrical conductor is less than the predetermined value. The method also includes connecting the first and second electrical conductors together. The method also includes measuring the temperature of the object using the first and second electrical conductors. The first and second electrical conductors form at least a portion of a thermocouple.

Abstract: A system for determining a temperature of an object includes a three-dimensional (3D) printer configured to successively deposit a first layer of material, a second layer of material, and a third layer of material to form the object. The 3D printer is configured to form a recess in the second layer of material. The material is a metal. The system also includes a temperature sensor configured to be positioned at least partially with the recess and to have the third layer deposited thereon. The temperature sensor is configured to measure a temperature of the first layer of material, the second layer of material, the third layer of material, or a combination thereof.

Abstract: A method operates a three-dimensional (3D) metal object manufacturing system to maintain a temperature of an uppermost layer of a 3D metal object being formed within a temperature range conducive for bonding between the uppermost layer and a next layer to be formed. A controller of the system compares a temperature of the uppermost layer with at least a low end temperature of the temperature range and operates an electrical resistance switching network using 3D model data to provide electrical power selectively to heating elements in a modular heater to heat the 3D metal object being formed when the temperature indicated by the signal from the sensor is less than the predetermined temperature.

Abstract: A three-dimensional printing system includes a build platform comprising a build surface. The printing system also includes an enclosure system having a side portion extending entirely around the build surface, a top plate portion that abuts the side portion, and a bottom portion. The side portion, the top plate portion and the bottom portion form an enclosed space surrounding the build surface. The top plate portion is moveable so as to adjust a volume of the enclosed space. A 3D printer printhead is disposed adjacent to the enclosure system for depositing a print material onto the build surface. The printing system also includes a heating system for heating the enclosed space.

Abstract: A three-dimensional printing system, the system comprising a build platform and a printhead for depositing a conductive print material at deposition contact points of a build surface on the build platform. A heating system comprises at least one induction coil for preheating the deposition contact points of the build surface.