Patents by Inventor Derek Alan Vogt
Derek Alan Vogt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240025119Abstract: Auxiliary material handling units for additive manufacturing (AM), AM methods, methods of handling auxiliary material of an AM system, active print head cleaning devices, feedstock container modules, and related systems are provided. An auxiliary material handling unit (AMHU) includes a material displacer having at least one entry port through which auxiliary material from an AM system is received, wherein the material displacer displaces the auxiliary material away from the at least one entry port. A method of handling auxiliary material of an AM system includes receiving auxiliary material from the AM system in a material displacer having at least one entry port; and, with the material displacer, displacing the auxiliary material away from the at least one entry port. Displaced auxiliary material may be processed with a material processing unit and/or collected in a collection reservoir. At least one sensor may provide feedback to a controller.Type: ApplicationFiled: July 11, 2023Publication date: January 25, 2024Inventors: Mitchell Oliver Debora, Derek Alan Vogt
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Publication number: 20230303360Abstract: A method and apparatus are provided for producing a multicomponent feedstock being delivered through a print head of a 3D printer. Multiple component lengths are produced from separate feedstocks and are aligned to form the multicomponent feedstock which is fed into the print head for extrusion. The method includes providing at least two sources of feedstock of different material, feeding a distal end of a first feedstock along a feed path, cutting the first feedstock at a pre-determined length to provide a length of first feedstock having a proximal end. The method includes feeding a distal end of a second feedstock along the feed path and aligning the distal end of the second feedstock with the proximal end of the length of the first feedstock. The second feedstock is cut at a pre-determined length to provide a length of the second feedstock serially aligned with the length of first feedstock, to form a length of multicomponent feedstock. The length of multicomponent feedstock is fed into the print head.Type: ApplicationFiled: May 30, 2023Publication date: September 28, 2023Inventors: Mitchell Oliver Debora, Daniel Lloyd, Derek Alan Vogt
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Patent number: 11738513Abstract: Auxiliary material handling units for additive manufacturing (AM), AM methods, methods of handling auxiliary material of an AM system, active print head cleaning devices, feedstock container modules, and related systems are provided. An auxiliary material handling unit (AMHU) includes a material displacer having at least one entry port through which auxiliary material from an AM system is received, wherein the material displacer displaces the auxiliary material away from the at least one entry port. A method of handling auxiliary material of an AM system includes receiving auxiliary material from the AM system in a material displacer having at least one entry port; and, with the material displacer, displacing the auxiliary material away from the at least one entry port. Displaced auxiliary material may be processed with a material processing unit and/or collected in a collection reservoir. At least one sensor may provide feedback to a controller.Type: GrantFiled: March 2, 2018Date of Patent: August 29, 2023Assignee: MOSAIC MANUFACTURING LTD.Inventors: Mitchell Oliver Debora, Derek Alan Vogt
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Patent number: 11702312Abstract: A method and apparatus are provided for producing a multicomponent feedstock being delivered through a print head of a 3D printer. Multiple component lengths are produced from separate feedstocks and are aligned to form the multicomponent feedstock which is fed into the print head for extrusion. The method includes providing at least two sources of feedstock of different material, feeding a distal end of a first feedstock along a feed path, cutting the first feedstock at a pre-determined length to provide a length of first feedstock having a proximal end. The method includes feeding a distal end of a second feedstock along the feed path and aligning the distal end of the second feedstock with the proximal end of the length of the first feedstock. The second feedstock is cut at a pre-determined length to provide a length of the second feedstock serially aligned with the length of first feedstock, to form a length of multicomponent feedstock. The length of multicomponent feedstock is fed into the print head.Type: GrantFiled: November 20, 2020Date of Patent: July 18, 2023Assignee: MOSAIC MANUFACTURING LTD.Inventors: Mitchell Oliver Debora, Daniel Lloyd, Derek Alan Vogt
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Patent number: 11548211Abstract: Joiners, methods of joining, and related systems for additive manufacturing are provided. The method of joining includes bulk depositing, by an additive manufacturing tool head, a joiner (anchor) of a second material in a receptacle in a body of a first material. Also, the method of joining includes depositing an anchor layer of a third material upon the anchor. Networks of joiners in 3D printed parts, multi-material parts comprising joiners, computer program products for providing joiners, joiner systems including trolleys, and related methods and systems are also provided. Further provided is a system, and method, for securing a part to a build platform and separating the part from the build platform.Type: GrantFiled: October 20, 2017Date of Patent: January 10, 2023Assignee: Mosaic Manufacturing Ltd.Inventors: Mitchell Oliver Debora, Derek Alan Vogt, Christopher Patrick Labelle, Brendan Kyle Coady
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Publication number: 20220324177Abstract: Described is automatic, configurable manufacturing workflow (ACMW) technology for additive manufacturing (AM) systems. Apparatus, methods and systems employing ACMW technology provide AM systems with increased flexibility. ACMW technology is particularly suitable for lights-out AM and for continuous AM. In various embodiments of ACMW technology, efficiency and/or reliability of an AM system are increased and/or need for maintenance and/or human intervention is decreased. Broadly, ACMW technology can enable practical scale up of production AM, including automatic configuration of 3D printing clusters as may be desired, such automatic configuration including automatic reconfiguration as desired. This increases manufacturing flexibility and can lead to lower total cost per part (TCPP). ACMW technology addresses several cost and efficiency drivers involved in calculation of TCPP.Type: ApplicationFiled: March 28, 2022Publication date: October 13, 2022Inventors: Mitchell Oliver Debora, Derek Alan Vogt, Christopher Patrick Labelle, Alireza Olia, Robert Douglas Vincent Wood
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Publication number: 20210070031Abstract: A method and apparatus are provided for producing a multicomponent feedstock being delivered through a print head of a 3D printer. Multiple component lengths are produced from separate feedstocks and are aligned to form the multicomponent feedstock which is fed into the print head for extrusion. The method includes providing at least two sources of feedstock of different material, feeding a distal end of a first feedstock along a feed path, cutting the first feedstock at a pre-determined length to provide a length of first feedstock having a proximal end. The method includes feeding a distal end of a second feedstock along the feed path and aligning the distal end of the second feedstock with the proximal end of the length of the first feedstock. The second feedstock is cut at a pre-determined length to provide a length of the second feedstock serially aligned with the length of first feedstock, to form a length of multicomponent feedstock. The length of multicomponent feedstock is fed into the print head.Type: ApplicationFiled: November 20, 2020Publication date: March 11, 2021Inventors: Mitchell Oliver Debora, Daniel Lloyd, Derek Alan Vogt
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Patent number: 10870268Abstract: A method and apparatus are provided for producing a multicomponent feedstock being delivered through a print head of a 3D printer. Multiple component lengths are produced from separate feedstocks and are aligned to form the multicomponent feedstock which is fed into the print head for extrusion. The method includes providing at least two sources of feedstock of different material, feeding a distal end of a first feedstock along a feed path, cutting the first feedstock at a pre-determined length to provide a length of first feedstock having a proximal end. The method includes feeding a distal end of a second feedstock along the feed path and aligning the distal end of the second feedstock with the proximal end of the length of the first feedstock. The second feedstock is cut at a pre-determined length to provide a length of the second feedstock serially aligned with the length of first feedstock, to form a length of multicomponent feedstock. The length of multicomponent feedstock is fed into the print head.Type: GrantFiled: August 20, 2015Date of Patent: December 22, 2020Assignee: MOSAIC MANUFACTURING LTD.Inventors: Mitchell Oliver Debora, Daniel Lloyd, Derek Alan Vogt
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Publication number: 20200130256Abstract: Joiners, methods of joining, and related systems for additive manufacturing are provided. The method of joining includes bulk depositing, by an additive manufacturing tool head, a joiner (anchor) of a second material in a receptacle in a body of a first material. Also, the method of joining includes depositing an anchor layer of a third material upon the anchor. Networks of joiners in 3D printed parts, multi-material parts comprising joiners, computer program products for providing joiners, joiner systems including trolleys, and related methods and systems are also provided. Further provided is a system, and method, for securing a part to a build platform and separating the part from the build platform.Type: ApplicationFiled: October 20, 2017Publication date: April 30, 2020Inventors: Mitchell Oliver Debora, Derek Alan Vogt, Christopher Patrick Labelle, Brendan Kyle Coady
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Publication number: 20200061920Abstract: Auxiliary material handling units for additive manufacturing (AM), AM methods, methods of handling auxiliary material of an AM system, active print head cleaning devices, feedstock container modules, and related systems are provided. An auxiliary material handling unit (AMHU) includes a material displacer having at least one entry port through which auxiliary material from an AM system is received, wherein the material displacer displaces the auxiliary material away from the at least one entry port. A method of handling auxiliary material of an AM system includes receiving auxiliary material from the AM system in a material displacer having at least one entry port; and, with the material displacer, displacing the auxiliary material away from the at least one entry port. Displaced auxiliary material may be processed with a material processing unit and/or collected in a collection reservoir. At least one sensor may provide feedback to a controller.Type: ApplicationFiled: March 2, 2018Publication date: February 27, 2020Inventors: Mitchell Oliver Debora, Derek Alan Vogt
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Publication number: 20160052208Abstract: A method and apparatus are provided for producing a multicomponent feedstock being delivered through a print head of a 3D printer. Multiple component lengths are produced from separate feedstocks and are aligned to form the multicomponent feedstock which is fed into the print head for extrusion. The method includes providing at least two sources of feedstock of different material, feeding a distal end of a first feedstock along a feed path, cutting the first feedstock at a pre-determined length to provide a length of first feedstock having a proximal end. The method includes feeding a distal end of a second feedstock along the feed path and aligning the distal end of the second feedstock with the proximal end of the length of the first feedstock. The second feedstock is cut at a pre-determined length to provide a length of the second feedstock serially aligned with the length of first feedstock, to form a length of multicomponent feedstock. The length of multicomponent feedstock is fed into the print head.Type: ApplicationFiled: August 20, 2015Publication date: February 25, 2016Inventors: Mitchell Oliver Debora, Daniel Lloyd, Derek Alan Vogt