Patents by Inventor Derek Coon
Derek Coon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9618852Abstract: An immersion lithography apparatus includes an optical member, a gap defined between the optical member and a surface disposed opposite the optical member being filled with an immersion liquid, and a fluid control device including gas outlets through which a gas is supplied to prevent the immersion liquid from entering a surround area external to an exposure area. A flow velocity of the gas supplied from the gas outlets is controlled so that a pressure of the gas supplied by a first one of the gas outlets is different from a pressure of the gas simultaneously supplied from a second one of the gas outlets.Type: GrantFiled: November 14, 2008Date of Patent: April 11, 2017Assignee: NIKON CORPORATIONInventors: Derek Coon, Andrew J. Hazelton
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Patent number: 9329492Abstract: An immersion liquid confinement apparatus confines an immersion liquid in an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus also recovers the immersion liquid from the immersion area. The apparatus includes an aperture through which a patterned image is projected, an outlet, a first chamber into which the immersion liquid is recovered through the outlet, and a second chamber into which the immersion liquid is recovered through a porous member from the first chamber. The porous member has a first surface contacting the first chamber and a second surface contacting the second chamber. A vertical position of a first portion of the first surface is different from a vertical position of a second portion of the first surface.Type: GrantFiled: June 27, 2013Date of Patent: May 3, 2016Assignee: NIKON CORPORATIONInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon
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Patent number: 9217933Abstract: A lithographic projection apparatus includes a stage assembly having a substrate table on which a substrate is supported and exposed with an exposure beam from a final optical element of a projection optical assembly through an immersion liquid. A confinement member encircles a portion of a path of the exposure beam and has an aperture through which the exposure beam is projected. A movable member is movable in a space between the confinement member and the substrate, the substrate table, or both, such that a first portion of the space is located between a first surface of the movable member and the confinement member, and a second portion of the space is located between a second surface of the movable member and the substrate, the substrate table, or both.Type: GrantFiled: April 25, 2014Date of Patent: December 22, 2015Assignee: NIKON CORPORATIONInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Gaurav Keswani, Derek Coon, Daishi Tanaka
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Patent number: 9176394Abstract: An immersion lithography apparatus that includes a substrate holder on which a substrate is held, a projection system having a final optical element and that projects an exposure beam onto the substrate through an immersion liquid, and a liquid confinement member having an aperture through which the exposure beam is projected, a lower surface including a non-fluid removal area surrounding the aperture, and a liquid recovery outlet from which the immersion liquid is recovered, also includes a movable member. The movable member is movable relative to the liquid confinement member in a substantially horizontal direction, and has an opening through which the exposure beam is projected. The movable member has upper and lower surfaces that surround the opening, and is movable while a portion of the upper surface faces the non-fluid removal area in the lower surface of the liquid confinement member.Type: GrantFiled: November 18, 2013Date of Patent: November 3, 2015Assignee: NIKON CORPORATIONInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani, Daishi Tanaka
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Publication number: 20150075751Abstract: A reaction assembly (20) for supporting a mover (18) includes a countermass assembly (26) and a fluid distribution network (28). The fluid distribution network (28) allows for circulating a fluid (30) to provide cooling for the portion of the mover (18). The fluid distribution network (28) is positioned substantially adjacent to the countermass assembly (26), and the fluid distribution network (28) being substantially thermally decoupled from the structure of the countermass assembly (26) to inhibit thermal deformation of the countermass assembly (26).Type: ApplicationFiled: September 16, 2014Publication date: March 19, 2015Inventors: Michel Pharand, Andrew Tomko, Derek Coon, Yoichi Arai, Joe Rossi
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Patent number: 8934080Abstract: An immersion lithography apparatus includes a projection system having a final optical element, a movable stage that is movable below the projection system such that a gap exists between the final optical element and a surface of the stage, an immersion liquid being filled in the gap, a liquid confinement member and a liquid diverter. The liquid confinement member maintains the immersion liquid in the gap, and includes a liquid recovery portion that faces the stage surface and recovers liquid from the gap. The liquid recovery portion includes a first porous portion through which a first suction force is applied and a second porous portion through which a second suction force less than the first suction force is applied, the second portion being located outward of the first portion. The liquid diverter is positioned between the stage and at least the first porous portion.Type: GrantFiled: September 14, 2012Date of Patent: January 13, 2015Assignee: Nikon CorporationInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani
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Publication number: 20140232999Abstract: A lithographic projection apparatus includes a stage assembly having a substrate table on which a substrate is supported and exposed with an exposure beam from a final optical element of a projection optical assembly through an immersion liquid. A confinement member encircles a portion of a path of the exposure beam and has an aperture through which the exposure beam is projected. A movable member is movable in a space between the confinement member and the substrate, the substrate table, or both, such that a first portion of the space is located between a first surface of the movable member and the confinement member, and a second portion of the space is located between a second surface of the movable member and the substrate, the substrate table, or both.Type: ApplicationFiled: April 25, 2014Publication date: August 21, 2014Applicant: NIKON CORPORATIONInventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Gaurav KESWANI, Derek COON, Daishi TANAKA
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Patent number: 8797500Abstract: An immersion lithography apparatus includes an optical member, a gap defined between the optical member and a surface disposed opposite the optical member being filled with an immersion liquid, and a fluid control device including a gas outlet through which a gas is supplied to prevent the immersion liquid from entering a surround area external to an exposure area. A flow velocity of the gas supplied from the gas outlet is controlled based on the motion of the surface such that a pressure exerted by the gas is made stronger or weaker depending on the motion of the surface.Type: GrantFiled: November 14, 2008Date of Patent: August 5, 2014Assignee: Nikon CorporationInventors: Derek Coon, Andrew J Hazelton
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Patent number: 8743343Abstract: A lithographic projection apparatus includes a projection optical assembly having a final optical element, a stage assembly including a substrate table on which a substrate is supported, the substrate supported by the substrate table being exposed with an exposure beam from the final optical element of the projection optical assembly through an immersion liquid, a confinement member which encircles a portion of a path of the exposure beam, and a movable member which is movable in a space between the confinement member and the substrate, the substrate table, or both, the space being divided by the movable member into a first portion between the confinement member and the movable member and a second portion between the movable member and the substrate, the substrate table, or both. The movable member has a recovery outlet from which the immersion liquid in the second portion is removed.Type: GrantFiled: January 30, 2013Date of Patent: June 3, 2014Assignee: Nikon CorporationInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Gaurav Keswani, Derek Coon, Daishi Tanaka
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Publication number: 20140071412Abstract: An immersion lithography apparatus that includes a substrate holder on which a substrate is held, a projection system having a final optical element and that projects an exposure beam onto the substrate through an immersion liquid, and a liquid confinement member having an aperture through which the exposure beam is projected, a lower surface including a non-fluid removal area surrounding the aperture, and a liquid recovery outlet from which the immersion liquid is recovered, also includes a movable member. The movable member is movable relative to the liquid confinement member in a substantially horizontal direction, and has an opening through which the exposure beam is projected. The movable member has upper and lower surfaces that surround the opening, and is movable while a portion of the upper surface faces the non-fluid removal area in the lower surface of the liquid confinement member.Type: ApplicationFiled: November 18, 2013Publication date: March 13, 2014Applicant: NIKON CORPORATIONInventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Derek COON, Gaurav KESWANI, Daishi TANAKA
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Patent number: 8634055Abstract: An immersion liquid confinement apparatus recovers an immersion liquid from an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus includes a confinement member that includes an outlet and an aperture through which a patterned image is projected onto the object. A first liquid-permeable member covers the outlet and has a first surface that faces the object and a second surface opposite the first surface, the second surface contacting a first chamber. A second liquid-permeable member has first and second oppositely-facing surfaces, the first surface of the second liquid-permeable member contacts the first chamber, the second surface of the second liquid-permeable member contacts a second chamber that is different from the first chamber. A hydrophobic porous member is provided between the first chamber and a vacuum system that supplies a low pressure to the first chamber.Type: GrantFiled: February 2, 2010Date of Patent: January 21, 2014Assignee: Nikon CorporationInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani
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Patent number: 8610873Abstract: An immersion lithography apparatus includes a projection system having a final optical element and a stage that is movable to a position below the projection system such that a gap exists between the final optical element and a surface of the stage. An immersion liquid fills the gap between the surface and the final optical element. A liquid confinement member maintains the immersion liquid in the gap. The immersion liquid has a meniscus where the liquid contacts ambient gas, the meniscus defining a footprint of an immersion area. A movable liquid diverter is positioned between the liquid confinement member and the stage. The movable liquid diverter moves relative to the liquid confinement member in a direction parallel to the surface of the stage, and includes an opening that surrounds the immersion area, the opening contacting or being slightly spaced from the immersion area when the stage is stationary.Type: GrantFiled: March 9, 2009Date of Patent: December 17, 2013Assignee: Nikon CorporationInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani, Daishi Tanaka
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Publication number: 20130286366Abstract: An immersion liquid confinement apparatus confines an immersion liquid in an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus also recovers the immersion liquid from the immersion area. The apparatus includes an aperture through which a patterned image is projected, an outlet, a first chamber into which the immersion liquid is recovered through the outlet, and a second chamber into which the immersion liquid is recovered through a porous member from the first chamber. The porous member has a first surface contacting the first chamber and a second surface contacting the second chamber. A vertical position of a first portion of the first surface is different from a vertical position of a second portion of the first surface.Type: ApplicationFiled: June 27, 2013Publication date: October 31, 2013Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Derek COON
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Patent number: 8497973Abstract: An immersion lithography apparatus includes an optical member, a gap defined between the optical member and a surface disposed opposite the optical member being filled with an immersion liquid, and a fluid control device including a gas outlet through which a gas is supplied to prevent the immersion liquid from entering a surround area external to an exposure area. A flow velocity of the gas supplied from the gas outlet depends on a contact angle between the immersion liquid and the surface.Type: GrantFiled: July 25, 2007Date of Patent: July 30, 2013Assignee: Nikon CorporationInventors: Derek Coon, Andrew J Hazelton
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Patent number: 8477284Abstract: An immersion liquid confinement apparatus confines an immersion liquid in an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus also recovers the immersion liquid from the immersion area. The apparatus includes a confinement member and first and second liquid-permeable members. The confinement member includes an outlet and an aperture through which a patterned image is projected onto the object. The first liquid-permeable member covers the outlet and has a first surface that faces the object and a second surface opposite the first surface, the second surface contacting a first chamber. The second liquid-permeable member has first and second oppositely-facing surfaces, the first surface of the second liquid-permeable member contacts the first chamber, the second surface of the second liquid-permeable member contacts a second chamber that is different from the first chamber.Type: GrantFiled: October 5, 2009Date of Patent: July 2, 2013Assignee: Nikon CorporationInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon
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Patent number: 8400610Abstract: Apparatus and methods keep immersion liquid in a space adjacent to an optical assembly. An optical assembly projects an image onto a substrate supported adjacent to the optical assembly by a substrate table. An insertion member insertable into the space between the optical assembly and the substrate, the substrate table, or both, divides the immersion liquid into a first portion and a second portion, the first portion disposed between the optical assembly and the insertion member, and the second portion disposed between the insertion member and the substrate, the substrate table, or both. The insertion member keeps the optical assembly in contact with the first portion when the substrate is moved away from being disposed adjacent to the optical assembly.Type: GrantFiled: June 25, 2012Date of Patent: March 19, 2013Assignee: Nikon CorporationInventors: Alex Poon, Leonard Kho, Gaurav Keswani, Derek Coon, Daishi Tanak
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Publication number: 20130010271Abstract: An immersion lithography apparatus includes a projection system having a final optical element, a movable stage that is movable below the projection system such that a gap exists between the final optical element and a surface of the stage, an immersion liquid being filled in the gap, a liquid confinement member and a liquid diverter. The liquid confinement member maintains the immersion liquid in the gap, and includes a liquid recovery portion that faces the stage surface and recovers liquid from the gap. The liquid recovery portion includes a first porous portion through which a first suction force is applied and a second porous portion through which a second suction force less than the first suction force is applied, the second portion being located outward of the first portion. The liquid diverter is positioned between the stage and at least the first porous portion.Type: ApplicationFiled: September 14, 2012Publication date: January 10, 2013Applicant: NIKON CORPORATIONInventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Derek COON, Gaurav KESWANI
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Publication number: 20120262687Abstract: Apparatus and methods keep immersion liquid in a space adjacent to an optical assembly. An optical assembly projects an image onto a substrate supported adjacent to the optical assembly by a substrate table. An insertion member insertable into the space between the optical assembly and the substrate, the substrate table, or both, divides the immersion liquid into a first portion and a second portion, the first portion disposed between the optical assembly and the insertion member, and the second portion disposed between the insertion member and the substrate, the substrate table, or both. The insertion member keeps the optical assembly in contact with the first portion when the substrate is moved away from being disposed adjacent to the optical assembly.Type: ApplicationFiled: June 25, 2012Publication date: October 18, 2012Applicant: NIKON CORPORATIONInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Gaurav Keswani, Derek Coon
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Patent number: 8289497Abstract: An immersion lithography apparatus includes a projection system having a final optical element, a movable stage that is movable below the projection system such that a gap exists between the final optical element and a surface of the stage, an immersion liquid being filled in the gap, a liquid confinement member and a liquid diverter. The liquid confinement member maintains the immersion liquid in the gap, and includes a liquid recovery portion that faces the stage surface and recovers liquid from the gap. The liquid recovery portion includes a first porous portion through which a first suction force is applied and a second porous portion through which a second suction force less than the first suction force is applied, the second portion being located outward of the first portion. The liquid diverter is positioned between the stage and at least the first porous portion.Type: GrantFiled: February 20, 2009Date of Patent: October 16, 2012Assignee: Nikon CorporationInventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani
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Publication number: 20120257179Abstract: Methods and apparatus remove liquid from a surface of a substrate, a substrate table, or both, by applying a vacuum to a passage having first and second opposite ends while the first end is in contact with or close to the liquid. This causes the liquid to flow into the first end of the passage as part of a gas/liquid mixture. At least part of the passage between the first and second ends contacts a porous member. The liquid of the gas/liquid mixture is absorbed into the porous member such that substantially only gas is present at the second end of the passage. Thus, substantially only gas flows towards a vacuum source of the vacuum. A second vacuum may be applied to a collection chamber that contacts the porous member to draw the liquid of the gas/liquid mixture from the passage through the porous member and into the collection chamber.Type: ApplicationFiled: December 8, 2011Publication date: October 11, 2012Applicant: NIKON CORPORATIONInventors: Derek COON, Leonard Wai Fung KHO, Alex Ka Tim POON