Patents by Inventor Derek Coon

Derek Coon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9618852
    Abstract: An immersion lithography apparatus includes an optical member, a gap defined between the optical member and a surface disposed opposite the optical member being filled with an immersion liquid, and a fluid control device including gas outlets through which a gas is supplied to prevent the immersion liquid from entering a surround area external to an exposure area. A flow velocity of the gas supplied from the gas outlets is controlled so that a pressure of the gas supplied by a first one of the gas outlets is different from a pressure of the gas simultaneously supplied from a second one of the gas outlets.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: April 11, 2017
    Assignee: NIKON CORPORATION
    Inventors: Derek Coon, Andrew J. Hazelton
  • Patent number: 9329492
    Abstract: An immersion liquid confinement apparatus confines an immersion liquid in an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus also recovers the immersion liquid from the immersion area. The apparatus includes an aperture through which a patterned image is projected, an outlet, a first chamber into which the immersion liquid is recovered through the outlet, and a second chamber into which the immersion liquid is recovered through a porous member from the first chamber. The porous member has a first surface contacting the first chamber and a second surface contacting the second chamber. A vertical position of a first portion of the first surface is different from a vertical position of a second portion of the first surface.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: May 3, 2016
    Assignee: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon
  • Patent number: 9217933
    Abstract: A lithographic projection apparatus includes a stage assembly having a substrate table on which a substrate is supported and exposed with an exposure beam from a final optical element of a projection optical assembly through an immersion liquid. A confinement member encircles a portion of a path of the exposure beam and has an aperture through which the exposure beam is projected. A movable member is movable in a space between the confinement member and the substrate, the substrate table, or both, such that a first portion of the space is located between a first surface of the movable member and the confinement member, and a second portion of the space is located between a second surface of the movable member and the substrate, the substrate table, or both.
    Type: Grant
    Filed: April 25, 2014
    Date of Patent: December 22, 2015
    Assignee: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Gaurav Keswani, Derek Coon, Daishi Tanaka
  • Patent number: 9176394
    Abstract: An immersion lithography apparatus that includes a substrate holder on which a substrate is held, a projection system having a final optical element and that projects an exposure beam onto the substrate through an immersion liquid, and a liquid confinement member having an aperture through which the exposure beam is projected, a lower surface including a non-fluid removal area surrounding the aperture, and a liquid recovery outlet from which the immersion liquid is recovered, also includes a movable member. The movable member is movable relative to the liquid confinement member in a substantially horizontal direction, and has an opening through which the exposure beam is projected. The movable member has upper and lower surfaces that surround the opening, and is movable while a portion of the upper surface faces the non-fluid removal area in the lower surface of the liquid confinement member.
    Type: Grant
    Filed: November 18, 2013
    Date of Patent: November 3, 2015
    Assignee: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani, Daishi Tanaka
  • Publication number: 20150075751
    Abstract: A reaction assembly (20) for supporting a mover (18) includes a countermass assembly (26) and a fluid distribution network (28). The fluid distribution network (28) allows for circulating a fluid (30) to provide cooling for the portion of the mover (18). The fluid distribution network (28) is positioned substantially adjacent to the countermass assembly (26), and the fluid distribution network (28) being substantially thermally decoupled from the structure of the countermass assembly (26) to inhibit thermal deformation of the countermass assembly (26).
    Type: Application
    Filed: September 16, 2014
    Publication date: March 19, 2015
    Inventors: Michel Pharand, Andrew Tomko, Derek Coon, Yoichi Arai, Joe Rossi
  • Patent number: 8934080
    Abstract: An immersion lithography apparatus includes a projection system having a final optical element, a movable stage that is movable below the projection system such that a gap exists between the final optical element and a surface of the stage, an immersion liquid being filled in the gap, a liquid confinement member and a liquid diverter. The liquid confinement member maintains the immersion liquid in the gap, and includes a liquid recovery portion that faces the stage surface and recovers liquid from the gap. The liquid recovery portion includes a first porous portion through which a first suction force is applied and a second porous portion through which a second suction force less than the first suction force is applied, the second portion being located outward of the first portion. The liquid diverter is positioned between the stage and at least the first porous portion.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: January 13, 2015
    Assignee: Nikon Corporation
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani
  • Publication number: 20140232999
    Abstract: A lithographic projection apparatus includes a stage assembly having a substrate table on which a substrate is supported and exposed with an exposure beam from a final optical element of a projection optical assembly through an immersion liquid. A confinement member encircles a portion of a path of the exposure beam and has an aperture through which the exposure beam is projected. A movable member is movable in a space between the confinement member and the substrate, the substrate table, or both, such that a first portion of the space is located between a first surface of the movable member and the confinement member, and a second portion of the space is located between a second surface of the movable member and the substrate, the substrate table, or both.
    Type: Application
    Filed: April 25, 2014
    Publication date: August 21, 2014
    Applicant: NIKON CORPORATION
    Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Gaurav KESWANI, Derek COON, Daishi TANAKA
  • Patent number: 8797500
    Abstract: An immersion lithography apparatus includes an optical member, a gap defined between the optical member and a surface disposed opposite the optical member being filled with an immersion liquid, and a fluid control device including a gas outlet through which a gas is supplied to prevent the immersion liquid from entering a surround area external to an exposure area. A flow velocity of the gas supplied from the gas outlet is controlled based on the motion of the surface such that a pressure exerted by the gas is made stronger or weaker depending on the motion of the surface.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: August 5, 2014
    Assignee: Nikon Corporation
    Inventors: Derek Coon, Andrew J Hazelton
  • Patent number: 8743343
    Abstract: A lithographic projection apparatus includes a projection optical assembly having a final optical element, a stage assembly including a substrate table on which a substrate is supported, the substrate supported by the substrate table being exposed with an exposure beam from the final optical element of the projection optical assembly through an immersion liquid, a confinement member which encircles a portion of a path of the exposure beam, and a movable member which is movable in a space between the confinement member and the substrate, the substrate table, or both, the space being divided by the movable member into a first portion between the confinement member and the movable member and a second portion between the movable member and the substrate, the substrate table, or both. The movable member has a recovery outlet from which the immersion liquid in the second portion is removed.
    Type: Grant
    Filed: January 30, 2013
    Date of Patent: June 3, 2014
    Assignee: Nikon Corporation
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Gaurav Keswani, Derek Coon, Daishi Tanaka
  • Publication number: 20140071412
    Abstract: An immersion lithography apparatus that includes a substrate holder on which a substrate is held, a projection system having a final optical element and that projects an exposure beam onto the substrate through an immersion liquid, and a liquid confinement member having an aperture through which the exposure beam is projected, a lower surface including a non-fluid removal area surrounding the aperture, and a liquid recovery outlet from which the immersion liquid is recovered, also includes a movable member. The movable member is movable relative to the liquid confinement member in a substantially horizontal direction, and has an opening through which the exposure beam is projected. The movable member has upper and lower surfaces that surround the opening, and is movable while a portion of the upper surface faces the non-fluid removal area in the lower surface of the liquid confinement member.
    Type: Application
    Filed: November 18, 2013
    Publication date: March 13, 2014
    Applicant: NIKON CORPORATION
    Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Derek COON, Gaurav KESWANI, Daishi TANAKA
  • Patent number: 8634055
    Abstract: An immersion liquid confinement apparatus recovers an immersion liquid from an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus includes a confinement member that includes an outlet and an aperture through which a patterned image is projected onto the object. A first liquid-permeable member covers the outlet and has a first surface that faces the object and a second surface opposite the first surface, the second surface contacting a first chamber. A second liquid-permeable member has first and second oppositely-facing surfaces, the first surface of the second liquid-permeable member contacts the first chamber, the second surface of the second liquid-permeable member contacts a second chamber that is different from the first chamber. A hydrophobic porous member is provided between the first chamber and a vacuum system that supplies a low pressure to the first chamber.
    Type: Grant
    Filed: February 2, 2010
    Date of Patent: January 21, 2014
    Assignee: Nikon Corporation
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani
  • Patent number: 8610873
    Abstract: An immersion lithography apparatus includes a projection system having a final optical element and a stage that is movable to a position below the projection system such that a gap exists between the final optical element and a surface of the stage. An immersion liquid fills the gap between the surface and the final optical element. A liquid confinement member maintains the immersion liquid in the gap. The immersion liquid has a meniscus where the liquid contacts ambient gas, the meniscus defining a footprint of an immersion area. A movable liquid diverter is positioned between the liquid confinement member and the stage. The movable liquid diverter moves relative to the liquid confinement member in a direction parallel to the surface of the stage, and includes an opening that surrounds the immersion area, the opening contacting or being slightly spaced from the immersion area when the stage is stationary.
    Type: Grant
    Filed: March 9, 2009
    Date of Patent: December 17, 2013
    Assignee: Nikon Corporation
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani, Daishi Tanaka
  • Publication number: 20130286366
    Abstract: An immersion liquid confinement apparatus confines an immersion liquid in an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus also recovers the immersion liquid from the immersion area. The apparatus includes an aperture through which a patterned image is projected, an outlet, a first chamber into which the immersion liquid is recovered through the outlet, and a second chamber into which the immersion liquid is recovered through a porous member from the first chamber. The porous member has a first surface contacting the first chamber and a second surface contacting the second chamber. A vertical position of a first portion of the first surface is different from a vertical position of a second portion of the first surface.
    Type: Application
    Filed: June 27, 2013
    Publication date: October 31, 2013
    Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Derek COON
  • Patent number: 8497973
    Abstract: An immersion lithography apparatus includes an optical member, a gap defined between the optical member and a surface disposed opposite the optical member being filled with an immersion liquid, and a fluid control device including a gas outlet through which a gas is supplied to prevent the immersion liquid from entering a surround area external to an exposure area. A flow velocity of the gas supplied from the gas outlet depends on a contact angle between the immersion liquid and the surface.
    Type: Grant
    Filed: July 25, 2007
    Date of Patent: July 30, 2013
    Assignee: Nikon Corporation
    Inventors: Derek Coon, Andrew J Hazelton
  • Patent number: 8477284
    Abstract: An immersion liquid confinement apparatus confines an immersion liquid in an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus also recovers the immersion liquid from the immersion area. The apparatus includes a confinement member and first and second liquid-permeable members. The confinement member includes an outlet and an aperture through which a patterned image is projected onto the object. The first liquid-permeable member covers the outlet and has a first surface that faces the object and a second surface opposite the first surface, the second surface contacting a first chamber. The second liquid-permeable member has first and second oppositely-facing surfaces, the first surface of the second liquid-permeable member contacts the first chamber, the second surface of the second liquid-permeable member contacts a second chamber that is different from the first chamber.
    Type: Grant
    Filed: October 5, 2009
    Date of Patent: July 2, 2013
    Assignee: Nikon Corporation
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon
  • Patent number: 8400610
    Abstract: Apparatus and methods keep immersion liquid in a space adjacent to an optical assembly. An optical assembly projects an image onto a substrate supported adjacent to the optical assembly by a substrate table. An insertion member insertable into the space between the optical assembly and the substrate, the substrate table, or both, divides the immersion liquid into a first portion and a second portion, the first portion disposed between the optical assembly and the insertion member, and the second portion disposed between the insertion member and the substrate, the substrate table, or both. The insertion member keeps the optical assembly in contact with the first portion when the substrate is moved away from being disposed adjacent to the optical assembly.
    Type: Grant
    Filed: June 25, 2012
    Date of Patent: March 19, 2013
    Assignee: Nikon Corporation
    Inventors: Alex Poon, Leonard Kho, Gaurav Keswani, Derek Coon, Daishi Tanak
  • Publication number: 20130010271
    Abstract: An immersion lithography apparatus includes a projection system having a final optical element, a movable stage that is movable below the projection system such that a gap exists between the final optical element and a surface of the stage, an immersion liquid being filled in the gap, a liquid confinement member and a liquid diverter. The liquid confinement member maintains the immersion liquid in the gap, and includes a liquid recovery portion that faces the stage surface and recovers liquid from the gap. The liquid recovery portion includes a first porous portion through which a first suction force is applied and a second porous portion through which a second suction force less than the first suction force is applied, the second portion being located outward of the first portion. The liquid diverter is positioned between the stage and at least the first porous portion.
    Type: Application
    Filed: September 14, 2012
    Publication date: January 10, 2013
    Applicant: NIKON CORPORATION
    Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO, Derek COON, Gaurav KESWANI
  • Publication number: 20120262687
    Abstract: Apparatus and methods keep immersion liquid in a space adjacent to an optical assembly. An optical assembly projects an image onto a substrate supported adjacent to the optical assembly by a substrate table. An insertion member insertable into the space between the optical assembly and the substrate, the substrate table, or both, divides the immersion liquid into a first portion and a second portion, the first portion disposed between the optical assembly and the insertion member, and the second portion disposed between the insertion member and the substrate, the substrate table, or both. The insertion member keeps the optical assembly in contact with the first portion when the substrate is moved away from being disposed adjacent to the optical assembly.
    Type: Application
    Filed: June 25, 2012
    Publication date: October 18, 2012
    Applicant: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Gaurav Keswani, Derek Coon
  • Patent number: 8289497
    Abstract: An immersion lithography apparatus includes a projection system having a final optical element, a movable stage that is movable below the projection system such that a gap exists between the final optical element and a surface of the stage, an immersion liquid being filled in the gap, a liquid confinement member and a liquid diverter. The liquid confinement member maintains the immersion liquid in the gap, and includes a liquid recovery portion that faces the stage surface and recovers liquid from the gap. The liquid recovery portion includes a first porous portion through which a first suction force is applied and a second porous portion through which a second suction force less than the first suction force is applied, the second portion being located outward of the first portion. The liquid diverter is positioned between the stage and at least the first porous portion.
    Type: Grant
    Filed: February 20, 2009
    Date of Patent: October 16, 2012
    Assignee: Nikon Corporation
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon, Gaurav Keswani
  • Publication number: 20120257179
    Abstract: Methods and apparatus remove liquid from a surface of a substrate, a substrate table, or both, by applying a vacuum to a passage having first and second opposite ends while the first end is in contact with or close to the liquid. This causes the liquid to flow into the first end of the passage as part of a gas/liquid mixture. At least part of the passage between the first and second ends contacts a porous member. The liquid of the gas/liquid mixture is absorbed into the porous member such that substantially only gas is present at the second end of the passage. Thus, substantially only gas flows towards a vacuum source of the vacuum. A second vacuum may be applied to a collection chamber that contacts the porous member to draw the liquid of the gas/liquid mixture from the passage through the porous member and into the collection chamber.
    Type: Application
    Filed: December 8, 2011
    Publication date: October 11, 2012
    Applicant: NIKON CORPORATION
    Inventors: Derek COON, Leonard Wai Fung KHO, Alex Ka Tim POON