Patents by Inventor Derek J. Fray

Derek J. Fray has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160258074
    Abstract: A method of producing titanium, comprising providing an oxide of titanium having a level of impurities of at least 1.0 wt %, reacting the oxide of titanium to form a titanium oxycarbide; and electrolysing the titanium oxycarbide in an electrolyte, with the titanium oxycarbide configured as an anode; and recovering a refined titanium metal from a cathode in the electrolyte.
    Type: Application
    Filed: January 24, 2012
    Publication date: September 8, 2016
    Inventors: Derek J. Fray, Shuqiang Jiao
  • Publication number: 20160010232
    Abstract: A method of producing titanium, comprising providing an oxide of titanium having a level of impurities of at least 1.0 wt %, reacting the oxide of titanium to form a titanium oxycarbide; and electrolysing the titanium oxycarbide in an electrolyte, with the titanium oxycarbide configured as an anode; and recovering a refined titanium metal from a cathode in the electrolyte.
    Type: Application
    Filed: September 18, 2015
    Publication date: January 14, 2016
    Inventors: Derek J. Fray, Shuqiang Jiao
  • Patent number: 9181604
    Abstract: A method of producing titanium, comprising providing an oxide of titanium having a level of impurities of at least 1.0 wt %, reacting the oxide of titanium to form a titanium oxycarbide; and electrolyzing the titanium oxycarbide in an electrolyte, with the titanium oxycarbide configured as an anode; and recovering a refined titanium metal from a cathode in the electrolyte.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: November 10, 2015
    Assignee: Chinuka Limited
    Inventors: Derek J. Fray, Shuqiang Jiao
  • Publication number: 20120152756
    Abstract: A method of producing titanium, comprising providing an oxide of titanium having a level of impurities of at least 1.0 wt %, reacting the oxide of titanium to form a titanium oxycarbide; and electrolysing the titanium oxycarbide in an electrolyte, with the titanium oxycarbide configured as an anode; and recovering a refined titanium metal from a cathode in the electrolyte.
    Type: Application
    Filed: July 28, 2010
    Publication date: June 21, 2012
    Applicant: CHINUKA LIMITED
    Inventors: Derek J. Fray, Shuqiang Jiao
  • Patent number: 5192404
    Abstract: A method for the detection and measurement of a minor element in a molten metal, the minor element being selected from the group of phosphorous, silicon, arsenic, antimony and sulfur, includes providing a first electrical lead (5) and immersing it in the molten metal (6), disposing a solid electrolyte matrix (2) in the molten metal in spaced relationship to the first electrical lead, providing a second electrical lead (3) connected to the solid electrolyte matrix (2) so that the matrix is between and separates the leads when the matrix is disposed in the molten metal, and connecting a voltmeter (7) between the other ends of the electrical leads and measuring the EMF between the leads as an indication of the concentration of the minor element in the molten metal. The solid electrolyte is a matrix (2) of alumina selected from the group consisting of .beta.-alumina and .alpha.+.beta.
    Type: Grant
    Filed: September 18, 1991
    Date of Patent: March 9, 1993
    Assignee: Mineral Industry Research Organisation
    Inventors: Derek J. Fray, Ramachandran V. Kumar
  • Patent number: 5096552
    Abstract: The concentration of an element in a molten metallurgical phase (3) is measured by applying an electrical potential across two electrodes (1, 2) separated by a solid electrolyte (7) containing cations of the element to be measured immersed in the melt, and measuring the current flowing between them. The solid electrolyte is preferably of .beta.-alumina or zirconium silicate or phosphate.
    Type: Grant
    Filed: December 5, 1989
    Date of Patent: March 17, 1992
    Assignee: Mineral Industry Research Organisation
    Inventor: Derek J. Fray
  • Patent number: 4999092
    Abstract: The invention provides a method of transporting a liquid A past or around a barrier, by adding a solute S to liquid A on one side of the barrier and correspondingly removing solute S from liquid A on the other side of the barrier, the solute S being such as to change the density of the liquid A when dissolving in it, thereby providing a motive force for its motion around the barrier. An example of the application of the invention is in a two-part electrolytic cell (1) comprising electrowinning and electrofining half cells (2 and 3, respectively), wherein the metal, solute S, is electrowon into a liquid (16,16a), liquid A, on one side of the cell's common electrode (4), the barrier, in the electrowinning half cell (2), and electrolytically removed from the liquid (17,17a) on the other side of the common electrode (4), in the electrorefining half cell (3).
    Type: Grant
    Filed: March 20, 1989
    Date of Patent: March 12, 1991
    Assignee: Metallurg, Inc.
    Inventor: Derek J. Fray
  • Patent number: 4904356
    Abstract: A carbon block acts as a cell electrode. Channels are formed in its face which is to face the cell diaphragm. The channels provide an interconnected network including retention pools arranged to hold, release, break up and mix a liquid stream passing through them.
    Type: Grant
    Filed: May 1, 1989
    Date of Patent: February 27, 1990
    Assignee: National Research Development Corporation
    Inventor: Derek J. Fray
  • Patent number: 4879005
    Abstract: An electrochemical sensor for hydrogen has, as its reference, a metal having a choice of oxidation states, the metal redox reaction comprising the reference.The sensor preferably comprises(i) a platinum-black electrode 6 which is electronically conductive and in which the hydrogen to be sensed is mobile,(ii) a solid-state conductor 5 for protons, and(iii) a mixture 4 of FeSO.sub.4 and Fe.sub.2 (SO.sub.4).sub.3 powders, with the Fe(II)/Fe(III) redox reaction in this mixture providing the hydrogen reference.
    Type: Grant
    Filed: September 22, 1988
    Date of Patent: November 7, 1989
    Assignee: National Research Development Corporation
    Inventors: Derek J. Fray, David R. Morris
  • Patent number: 4869790
    Abstract: An electrolytic cell for the electrolysis of molten salt having rotatable anode and cathode electrodes in a container for the molten electrolyte. The electrodes are conical in shape and have vent holes facilitating removal of evolved gases from the electrode surfaces. The liberated metal is thrown from the electrode and collected. The electrodes may be arranged in a symmetrical stack.
    Type: Grant
    Filed: June 13, 1988
    Date of Patent: September 26, 1989
    Assignee: The British Petroleum Company p.l.c.
    Inventors: James A. Charles, Piers M. Copham, Derek J. Fray
  • Patent number: 4857156
    Abstract: Powdered FeMn alloy is leached with liquid bismuth, which alloys preferentially with the manganese to form liquid BiMn alloy, leaving behind iron powder. The BiMn is then electrorefined; an anode 1 selectively ionises the manganese, which is carried to the cathode 3 where it is reduced to the metal and collected in a stream of molten aluminium as AlMn master alloy.
    Type: Grant
    Filed: November 25, 1987
    Date of Patent: August 15, 1989
    Assignee: National Research Development Corporation
    Inventors: Derek J. Fray, Alan J. Godsell
  • Patent number: 4800069
    Abstract: Zinc and other metals are recovered form strongly bound zinc ferrite compounds in furnace dust. To the dust is added 1 weight percent of free zinc oxide unless already present. The dust is treated for 1 hour at 750C with a 20:1 air:chlorine mixture whereby the zinc, lead and cadmium are removed from the dust as volatilised chloride.
    Type: Grant
    Filed: September 21, 1987
    Date of Patent: January 24, 1989
    Assignee: National Research Development Corporation
    Inventor: Derek J. Fray
  • Patent number: 4645650
    Abstract: This method of obtaining an aqueous solution of metal values from an insoluble metal oxide is possible where the metal has a lower oxidation number in the solution than in the insoluble oxide, for example manganese (+2 and +4 respectively).The oxide, such as MnO.sub.2, is treated with hot mineral acid such as HCl in the presence of coal. After some hours, the liquid comes to contain most of the manganese as dissolved Mn(II) ion.
    Type: Grant
    Filed: July 5, 1985
    Date of Patent: February 24, 1987
    Assignee: National Research Development Corporation
    Inventors: Derek J. Fray, Herbert A. Hancock
  • Patent number: 4412893
    Abstract: A method of cation reduction by anode-assisted electrolysis comprises electrolyzing cations at a cathode of a cell in which the anolyte contains ferrous ion as a reducing agent, with relative motion between the anode and the anolyte such as to promote contact of the anode with ferrous ion despite their mutual electrostatic repulsion, wherein the concentration of the ferrous ion is from 0.5 to 10 g/l. The relative motion between the anode and the anolyte can take the form of air-sparging. The method can be used to produce copper metal from copper solution. While static relationship is maintained between the cathode and the catholyte, the anolyte being in free communication with the catholyte.
    Type: Grant
    Filed: February 8, 1983
    Date of Patent: November 1, 1983
    Assignee: National Research Development Corporation
    Inventors: Derek J. Fray, John P. Chilton, Arthur V. Cooke
  • Patent number: 4292147
    Abstract: Electrolysing an aqueous solution of zinc chloride or cadmium chloride of a concentration of 15-35 weight % at pH 2-3.5 below 35 C with gas agitation at a current density exceeding 1000 A/m.sup.2, whereby coherent zinc or cadmium is yielded at the cathode.
    Type: Grant
    Filed: June 20, 1980
    Date of Patent: September 29, 1981
    Assignee: National Research Development Corporation
    Inventors: Derek J. Fray, Bernard K. Thomas
  • Patent number: 4217179
    Abstract: Apparatus for determining the lithium content of a substance by monitoring the e.m.f. generated between the substance and a reference material containing lithium, the substance and reference being separated from one another by a solid electrolyte which is electrically conductive to lithium ions, comprises a probe adapted to contain the reference material and to separate the reference material from the substance when the probe is introduced thereto, and in which the solid electrolyte of the probe comprises .beta.-spodumene; a preferred tubular probe form of said apparatus being produced by a process in which a pellet of .beta.-spodumene is fabricated in situ in the end of a tube of refractory material. In addition, a process for the determination of lithium present in a substance comprises determining the e.m.f. generated between the substance and a reference material containing lithium, in which the reference material and substance are separated by a solid electrolyte comprising .beta.-spodumene.
    Type: Grant
    Filed: July 3, 1979
    Date of Patent: August 12, 1980
    Assignee: National Research Development Corporation
    Inventor: Derek J. Fray
  • Patent number: 4166013
    Abstract: Polycrystalline gallium beta-alumina is made by electrolyzing sodium beta-alumina using, as the anode, liquid gallium and liquid gallium chloride in contact with the beta-alumina.
    Type: Grant
    Filed: April 26, 1978
    Date of Patent: August 28, 1979
    Assignee: National Research Development Corporation
    Inventors: Derek J. Fray, Robert Gee
  • Patent number: 4166009
    Abstract: A method for the detection or determination of an element in a substance comprising that element by monitoring the e.m.f. generated between the substance and a reference material, in which the reference material is a solid electrolyte comprising a .beta.-alumina containing said element or a solid compound of said element separated from the substance by said electrolyte.
    Type: Grant
    Filed: December 13, 1977
    Date of Patent: August 28, 1979
    Assignee: National Research Development Corporation
    Inventor: Derek J. Fray