Patents by Inventor Derek J. Schwab
Derek J. Schwab has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240006700Abstract: A power tool system includes first and second power tools, each having a mechanical connector and an electrical connector. At least one of the connectors of the second power tool is dissimilar from the connectors of the first power tool. The power tool system further includes a battery housing defining a cavity therein, a battery cell positioned within the cavity of the battery housing, a mechanical connector configured to mechanically couple with the mechanical connector of the first power tool, an electrical connector configured to electrically couple with the electrical connector of the first power tool, and an adaptor configured to removably engage a connector of the battery such that the battery is configured to couple to the second power tool when the adaptor is coupled to the battery and is configured to couple to the first power tool when the adaptor is removed from the battery.Type: ApplicationFiled: June 28, 2023Publication date: January 4, 2024Inventors: Kyle C. Fassbender, Anthony M. Miosi, Samuel Sheeks, Matthew R. Polakowski, Scott Anderson, Derek J. Schwab, Ryan R. Kohlmeyer
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Publication number: 20230387734Abstract: An electric motor assembly includes a circuit board, a rotor assembly, and a stator assembly having a first end coupled to the circuit board and a second end opposite the first end. The stator assembly also includes an annular stator body having a plurality of inwardly projecting teeth. The stator assembly further includes windings wrapped about the stator body to form a plurality of coils. The stator assembly also includes a terminal coupled to an outer periphery of the stator body and extending longitudinally between the first end and the second end. The terminal is coupled to the circuit board at the first end and is coupled to the windings at the second end to electrically connect the windings to the circuit board. The terminal is molded to an attachment member, and the attachment member is molded to the outer periphery of the stator body.Type: ApplicationFiled: August 7, 2023Publication date: November 30, 2023Inventors: Andrew T. Beyerl, Derek J. Schwab, Samantha L. Billetdeaux, Kyle Greunke, Hans T. Banholzer, Carmen J. Castanos
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Patent number: 11728700Abstract: A power tool includes a housing having a rear wall, a motor assembly coupled to the rear wall, and a plurality of mounting legs projecting from the rear wall toward the motor assembly. The motor assembly defines a motor axis, and includes a stator assembly defining a plurality of axially extending mounting apertures. Each mounting leg defines a threaded boss corresponding to a respective mounting aperture of the stator assembly, and each threaded boss is configured to receive a threaded fastener. The mounting legs are angularly spaced at unequal intervals about the motor axis.Type: GrantFiled: February 2, 2021Date of Patent: August 15, 2023Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Andrew T. Beyerl, Derek J. Schwab, Samantha L. Billetdeaux, Kyle Greunke, Hans T. Banholzer, Carmen J. Castanos
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Publication number: 20230084485Abstract: An electric motor includes a stator assembly including a lamination stack and a printed circuit board assembly (PCBA) coupled to the lamination stack at an axial end of the stator assembly. The stator assembly also includes a plurality of windings wrapped about the lamination stack to form a plurality of coils. The plurality of windings includes a first winding defining a first coil of the plurality of coils and a second coil of the plurality of coils located opposite from the first coil. The stator assembly further includes a plurality of terminals configured to electrically connect the plurality of windings to the PCBA. The plurality of terminals include a first terminal and a second terminal. The first coil and the second coil are connected in parallel between the first terminal the second terminal.Type: ApplicationFiled: November 22, 2022Publication date: March 16, 2023Inventors: Andrew T. Beyerl, Derek J. Schwab
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Patent number: 11515743Abstract: An electric motor includes a stator assembly including a lamination stack, a printed circuit board assembly (PCBA), and a plurality of windings. The PCBA is coupled to the lamination stack at a first axial end of the stator assembly. The windings are wrapped about the lamination stack to form coils. Each winding includes crossover portions extending about a portion of a circumference of the stator assembly to connect pairs of opposite coils. The crossover portions are located at a second axial end of the stator assembly opposite the first axial end.Type: GrantFiled: November 27, 2019Date of Patent: November 29, 2022Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Andrew T. Beyerl, Derek J. Schwab
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Publication number: 20210242731Abstract: A power tool includes a housing having a rear wall, a motor assembly coupled to the rear wall, and a plurality of mounting legs projecting from the rear wall toward the motor assembly. The motor assembly defines a motor axis, and includes a stator assembly defining a plurality of axially extending mounting apertures. Each mounting leg defines a threaded boss corresponding to a respective mounting aperture of the stator assembly, and each threaded boss is configured to receive a threaded fastener. The mounting legs are angularly spaced at unequal intervals about the motor axis.Type: ApplicationFiled: February 2, 2021Publication date: August 5, 2021Inventors: Andrew T. Beyerl, Derek J. Schwab, Samantha L. Billetdeaux, Kyle Greunke, Hans T. Banholzer, Carmen J. Castanos
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Patent number: 10960530Abstract: System for cooling a power tool. One exemplary power tool includes a housing including an air intake and an air exhaust. The power tool further includes a motor and a fan configured to pull cooling air into the housing through the air intake, and exhaust the cooling air out of the housing through the air exhaust. The power tool further includes a plurality of field-effect transistors (FETs). The FETs couple the stator coils to a power source. The power tool further includes a FET board within the housing. The power tool further includes a heat sink within the housing. The heat sink includes a first mounting portion and a second mounting portion. Each of the mounting portions includes a horizontal fin extending toward a respective side of the housing. A plurality of vertical fins extends from a top surface of each of the horizontal fins.Type: GrantFiled: March 29, 2017Date of Patent: March 30, 2021Assignee: Milwaukee Electric Tool CorporationInventors: Nikos A. Gainacopulos, Michael R. Sande, Michael A. Matthews, Derek J. Schwab, Steve Cunningham
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Publication number: 20200177034Abstract: An electric motor includes a stator assembly including a lamination stack, a printed circuit board assembly (PCBA), and a plurality of windings. The PCBA is coupled to the lamination stack at a first axial end of the stator assembly. The windings are wrapped about the lamination stack to form coils. Each winding includes crossover portions extending about a portion of a circumference of the stator assembly to connect pairs of opposite coils. The crossover portions are located at a second axial end of the stator assembly opposite the first axial end.Type: ApplicationFiled: November 27, 2019Publication date: June 4, 2020Inventors: Andrew T. Beyerl, Derek J. Schwab
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Publication number: 20190329337Abstract: A cut-off tool includes a housing, an arbor supported by the housing for relative movement therewith, and a cutting disk attachable to the arbor. The cut-off tool further includes a motor coupled to the arbor to provide torque thereto, and a battery pack removably coupled to the housing. The battery pack is for providing power to the motor. The cut-off tool further includes a switch operable to adjust rotation of the motor between a first rotational direction and an opposite, second direction for selectively rotating the cutting disk in the first rotational direction or second rotational direction, respectively.Type: ApplicationFiled: April 22, 2019Publication date: October 31, 2019Inventors: Patrick Owens, Derek J. Schwab, Christopher Derksen, Sean Kelley, Nikos A. Gainacopulos
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Publication number: 20190291260Abstract: System for cooling a power tool. One exemplary power tool includes a housing including an air intake and an air exhaust. The power tool further includes a motor and a fan configured to pull cooling air into the housing through the air intake, and exhaust the cooling air out of the housing through the air exhaust. The power tool further includes a plurality of field-effect transistors (FETs). The FETs couple the stator coils to a power source. The power tool further includes a FET board within the housing. The power tool further includes a heat sink within the housing. The heat sink includes a first mounting portion and a second mounting portion. Each of the mounting portions includes a horizontal fin extending toward a respective side of the housing. A plurality of vertical fins extends from a top surface of each of the horizontal fins.Type: ApplicationFiled: March 29, 2017Publication date: September 26, 2019Inventors: Nikos A. Gainacopulos, Michael R. Sande, Michael A. Matthews, Derek J. Schwab, Steve Cunningham