Patents by Inventor Derek L. Nelms

Derek L. Nelms has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11949222
    Abstract: Disclosed herein is a system for time aligning electric power system measurements at an intelligent electronic device (IED) using samples and sample time offset from merging units. The merging units do not require access to a common time signal. The IED does not require storage of a communication latency with the merging units. The sample time offset corresponds to a latency between obtaining the sample and receipt of the sample at the IED. The IED aligns samples from various merging units using sample time offset values communicated from the merging units to the IED. The IED performs monitoring and protection functions using the time aligned samples.
    Type: Grant
    Filed: November 30, 2021
    Date of Patent: April 2, 2024
    Assignee: Schweitzer Engineering Laboratories, Inc.
    Inventors: Lisa Gayle Nelms, Tony J. Lee, Bryon S. Bridges, Derek Lautenschlager, Guillermo Ramirez Conejo, Stephanie L. McDaid, Nishchal Sharma, Bharat Nalla, Vinodev E. Rajasekaran
  • Patent number: 10815732
    Abstract: Bearings for earth-boring tools may include a first bearing member including a first bearing pad having a first contact surface and a second bearing member including a second bearing pad having a second contact surface in sliding contact with at least a portion of the first contact surface. At least one of the first bearing member and the second bearing member may include a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed. Another substrate may be attached to the portion of the first substrate, the portion of the first substrate interposed between the polycrystalline table and the other substrate.
    Type: Grant
    Filed: May 15, 2017
    Date of Patent: October 27, 2020
    Assignee: Baker Hughes Holdings LLC
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 10221629
    Abstract: A polycrystalline super hard construction has a body of PCD material and a plurality of interstitial regions between inter-bonded diamond grains forming the PCD material. The body also has a first region substantially free of a solvent/catalyzing material which extends a depth from a working surface into the body of PCD material. A second region remote from the working surface includes solvent/catalyzing material in a plurality of the interstitial regions. A chamfer extends between the working surface and a peripheral side surface of the body of PCD material. The chamfer has a height which is the length along a plane perpendicular to the plane along which the working surface extends between the point of intersection of the chamfer with the working surface and the point of intersection of the chamfer and the peripheral side surface of the body of PCD material. The depth of the first region is greater than the height of the chamfer.
    Type: Grant
    Filed: November 5, 2013
    Date of Patent: March 5, 2019
    Assignee: Element Six Limited
    Inventors: Nedret Can, Habib Saridikmen, Roger William Nigel Nilen, Michael L. Doster, Anthony A. DiGiovanni, Matthew R. Isbell, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 10174562
    Abstract: Methods of forming a polycrystalline table may involve disposing a plurality of particles comprising a superabrasive material, a substrate comprising a hard material, and a catalyst material in a mold. The plurality of particles may be partially sintered in the presence of the catalyst material to form a brown polycrystalline table having a first permeability attached to an end of the substrate. The substrate may be removed from the brown polycrystalline table and catalyst material may be removed from the brown polycrystalline table. The brown polycrystalline table may then be fully sintered to form a polycrystalline table having a reduced, second permeability. Intermediate structures formed during a process of attaching a polycrystalline table to a substrate may include a substantially fully leached brown polycrystalline table. The substantially fully leached brown polycrystalline table may include a plurality of interbonded grains of a superabrasive material.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: January 8, 2019
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 10099347
    Abstract: Polycrystalline elements include a substrate and a polycrystalline table attached to an end of the substrate. The polycrystalline table includes a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability, the at least a second region being interposed between the substrate and the first region. Methods of forming a polycrystalline element involve attaching a polycrystalline table including a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability to an end of a substrate, the at least a second region being interposed between the first region and the substrate. Catalyst material is removed from at least the first region of the polycrystalline table.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: October 16, 2018
    Assignee: Baker Hughes Incorporated
    Inventors: Nicholas J. Lyons, Danny E. Scott, Anthony A. DiGiovanni, Derek L. Nelms
  • Patent number: 10047567
    Abstract: A cutting element comprises a supporting substrate, and a polycrystalline compact attached to an end of the supporting substrate. The polycrystalline compact comprises a region adjacent the end of the supporting substrate, and another region at least substantially laterally circumscribing the region and having lesser permeability than the region. A method of forming a cutting element, and an earth-boring tool are also described.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: August 14, 2018
    Assignee: Baker Hughes Incorporated
    Inventors: Danny E. Scott, Derek L. Nelms
  • Patent number: 10017998
    Abstract: Cutting elements for an earth-boring tool include a substrate base and a cutting tip. The cutting tip may include a first generally conical surface, a second, opposite generally conical surface, a first flank surface extending between the first and second generally conical surfaces, and a second, opposite flank surface. The cutting tip may include a central axis that is not co-linear with a longitudinal axis of the substrate base. The cutting tip may include a surface defining a longitudinal end thereof that is relatively more narrow in a central region thereof than in a radially outer region thereof. Earth-boring tools include a body and a plurality of such cutting elements attached thereto, at least one cutting element oriented to initially engage a formation with the first or second generally conical surface thereof. Methods of drilling a formation use such cutting elements and earth-boring tools.
    Type: Grant
    Filed: April 15, 2016
    Date of Patent: July 10, 2018
    Assignee: Baker Hughes Incorporated
    Inventors: Juan Miguel Bilen, Danny E. Scott, Suresh G. Patel, Oliver Matthews, Derek L. Nelms, Nicholas J. Lyons
  • Publication number: 20170247949
    Abstract: Bearings for earth-boring tools may include a first bearing member including a first bearing pad having a first contact surface and a second bearing member including a second bearing pad having a second contact surface in sliding contact with at least a portion of the first contact surface. At least one of the first bearing member and the second bearing member may include a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed. Another substrate may be attached to the portion of the first substrate, the portion of the first substrate interposed between the polycrystalline table and the other substrate.
    Type: Application
    Filed: May 15, 2017
    Publication date: August 31, 2017
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 9650838
    Abstract: Cutting elements for earth-boring tools may include a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed. The portion of the first substrate may exhibit a thickness less than a thickness of the first substrate before a remainder of the first substrate was removed to form the portion of the first substrate. Another substrate may be attached to the portion of the first substrate, the portion of the first substrate being interposed between the polycrystalline table and the other substrate. Earth-boring tools may include such cutting elements secured to bodies of the earth-boring tools. Bearings for earth-boring tools may include a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed, the polycrystalline table defining a contact surface. Another substrate may be attached to the portion of the first substrate.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: May 16, 2017
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 9650836
    Abstract: Earth-boring tools may comprise a body comprising a first region and a second region. The first region may be located closer to a rotational axis of the body than the second region. A first cutting element may be located in the first region and a second cutting element may be located in the second region. A first polycrystalline table of the first cutting element may be substantially free of catalyst material to a first depth and a second polycrystalline table of the second cutting element may be substantially free of catalyst material to a second, greater depth.
    Type: Grant
    Filed: March 1, 2013
    Date of Patent: May 16, 2017
    Assignee: Baker Hughes Incorporated
    Inventors: Danny E. Scott, Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms
  • Publication number: 20160348447
    Abstract: Methods of forming a polycrystalline table may involve disposing a plurality of particles comprising a superabrasive material, a substrate comprising a hard material, and a catalyst material in a mold. The plurality of particles may be partially sintered in the presence of the catalyst material to form a brown polycrystalline table having a first permeability attached to an end of the substrate. The substrate may be removed from the brown polycrystalline table and catalyst material may be removed from the brown polycrystalline table. The brown polycrystalline table may then be fully sintered to form a polycrystalline table having a reduced, second permeability. Intermediate structures formed during a process of attaching a polycrystalline table to a substrate may include a substantially fully leached brown polycrystalline table. The substantially fully leached brown polycrystalline table may include a plurality of interbonded grains of a superabrasive material.
    Type: Application
    Filed: August 12, 2016
    Publication date: December 1, 2016
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 9440333
    Abstract: Methods of forming a polycrystalline table may involve disposing a plurality of particles comprising a superabrasive material, a substrate comprising a hard material, and a catalyst material in a mold. The plurality of particles may be partially sintered in the presence of the catalyst material to form a brown polycrystalline table having a first permeability attached to an end of the substrate. The substrate may be removed from the brown polycrystalline table and catalyst material may be removed from the brown polycrystalline table. The brown polycrystalline table may then be fully sintered to form a polycrystalline table having a reduced, second permeability. Intermediate structures formed during a process of attaching a polycrystalline table to a substrate may include a substantially fully leached brown polycrystalline table. The substantially fully leached brown polycrystalline table may include a plurality of interbonded grains of a superabrasive material.
    Type: Grant
    Filed: October 13, 2014
    Date of Patent: September 13, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Publication number: 20160230472
    Abstract: Cutting elements for an earth-boring tool include a substrate base and a cutting tip. The cutting tip may include a first generally conical surface, a second, opposite generally conical surface, a first flank surface extending between the first and second generally conical surfaces, and a second, opposite flank surface. The cutting tip may include a central axis that is not co-linear with a longitudinal axis of the substrate base. The cutting tip may include a surface defining a longitudinal end thereof that is relatively more narrow in a central region thereof than in a radially outer region thereof. Earth-boring tools include a body and a plurality of such cutting elements attached thereto, at least one cutting element oriented to initially engage a formation with the first or second generally conical surface thereof. Methods of drilling a formation use such cutting elements and earth-boring tools.
    Type: Application
    Filed: April 15, 2016
    Publication date: August 11, 2016
    Inventors: Juan Miguel Bilen, Danny E. Scott, Suresh G. Patel, Oliver Matthews, Derek L. Nelms, Nicholas J. Lyons
  • Publication number: 20160151889
    Abstract: Methods of forming a polycrystalline table may involve disposing a plurality of particles comprising a superabrasive material, a substrate comprising a hard material, and a catalyst material in a mold. The plurality of particles may be partially sintered in the presence of the catalyst material to form a brown polycrystalline table having a first permeability attached to an end of the substrate. The substrate may be removed from the brown polycrystalline table and catalyst material may be removed from the brown polycrystalline table. The brown polycrystalline table may then be fully sintered to form a polycrystalline table having a reduced, second permeability. Intermediate structures formed during a process of attaching a polycrystalline table to a substrate may include a substantially fully leached brown polycrystalline table. The substantially fully leached brown polycrystalline table may include a plurality of interbonded grains of a superabrasive material.
    Type: Application
    Filed: October 13, 2014
    Publication date: June 2, 2016
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 9316058
    Abstract: Cutting elements for an earth-boring tool include a substrate base and a cutting tip. The cutting tip may include a first generally conical surface, a second, opposite generally conical surface, a first flank surface extending between the first and second generally conical surfaces, and a second, opposite flank surface. The cutting tip may include a central axis that is not co-linear with a longitudinal axis of the substrate base. The cutting tip may include a surface defining a longitudinal end thereof that is relatively more narrow in a central region thereof than in a radially outer region thereof. Earth-boring tools include a body and a plurality of such cutting elements attached thereto, at least one cutting element oriented to initially engage a formation with the first or second generally conical surface thereof. Methods of drilling a formation use such cutting elements and earth-boring tools.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: April 19, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Juan Miguel Bilen, Danny E. Scott, Suresh G. Patel, Oliver Matthews, Derek L. Nelms, Nicholas J. Lyons
  • Patent number: 9140072
    Abstract: Cutting elements for earth-boring tools may comprise a substrate, a polycrystalline table comprising superhard material secured to the substrate at an end of the substrate, and a non-planar interface defined between the polycrystalline table and the substrate. The non-planar interface may comprise a cross-shaped groove extending into one of the substrate and the polycrystalline table and L-shaped grooves extending into the other of the substrate and the polycrystalline table proximate corners of the cross-shaped groove. Transitions between surfaces defining the non-planar interface may be rounded. Methods of forming cutting elements for earth-boring tools may comprise forming a substrate to have a non-planar end. The non-planar end of the substrate may be provided adjacent particles of superhard material to impart an inverse shape to the particles. The particles may be sintered to form a polycrystalline table, with a non-planar interface defined between the substrate and the polycrystalline table.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: September 22, 2015
    Assignee: BAKER HUGHES INCORPORATED
    Inventors: Derek L. Nelms, Michael L. Doster, Jarod DeGeorge, Danielle M. Fuselier
  • Publication number: 20150053486
    Abstract: Cutting elements for earth-boring tools may include a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed. The portion of the first substrate may exhibit a thickness less than a thickness of the first substrate before a remainder of the first substrate was removed to form the portion of the first substrate. Another substrate may be attached to the portion of the first substrate, the portion of the first substrate being interposed between the polycrystalline table and the other substrate. Earth-boring tools may include such cutting elements secured to bodies of the earth-boring tools. Bearings for earth-boring tools may include a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed, the polycrystalline table defining a contact surface.
    Type: Application
    Filed: November 10, 2014
    Publication date: February 26, 2015
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Publication number: 20150027787
    Abstract: A cutting element comprises a supporting substrate, and a polycrystalline compact attached to an end of the supporting substrate. The polycrystalline compact comprises a region adjacent the end of the supporting substrate, and another region at least substantially laterally circumscribing the region and having lesser permeability than the region. A method of forming a cutting element, and an earth-boring tool are also described.
    Type: Application
    Filed: July 29, 2013
    Publication date: January 29, 2015
    Applicant: Baker Hughes Incorporated
    Inventors: Danny E. Scott, Derek L. Nelms
  • Patent number: 8882869
    Abstract: Methods of forming a polycrystalline element comprise forming a polycrystalline table on a first substrate. Catalyst material may be removed from at least a portion of the polycrystalline table. The polycrystalline table and a portion of a first substrate attached to the polycrystalline table may be removed from a remainder of the first substrate. The portion of the first substrate may be attached to another substrate. Polycrystalline elements comprise a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed another substrate attached to the portion of the first substrate.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: November 11, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 8858662
    Abstract: Methods of forming a polycrystalline table comprise disposing a plurality of particles comprising a superabrasive material, a substrate comprising a hard material, and a catalyst material in a mold. The plurality of particles is partially sintered in the presence of the catalyst material to form a brown polycrystalline table having a first permeability attached to an end of the substrate. The substrate is removed from the brown polycrystalline table and catalyst material is removed from the brown polycrystalline table. The brown polycrystalline table is then fully sintered to form a polycrystalline table having a reduced, second permeability. Intermediate structures formed during a process of attaching a polycrystalline table to a substrate comprise a substantially fully leached brown polycrystalline table. The substantially fully leached brown polycrystalline table comprises a plurality of interbonded grains of a superabrasive material.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: October 14, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott