Abstract: An evaporator comprises a plurality of thermal elements disposed in a shell interior of an evaporator shell. A primary supply line configured to carry a working fluid is disposed in the shell interior. A plurality of tube sets is fluidically coupled to the primary supply line, and each tube set is spaced apart from an adjacent tube set along the first primary supply line. Each tube set comprises a plurality of individual tubes, with each tube proximate a different subset of thermal elements within the shell interior. Each tube comprises a plurality of first fluid distribution points configured to distribute the working fluid proximate the external surface of at least one of the plurality of thermal elements, thereby increasing the amount of surface area of the thermal elements in contact with the working fluid, and increasing the overall efficiency of the evaporator.

Abstract: An evaporator comprises a plurality of thermal elements disposed in a shell interior of an evaporator shell. A primary supply line configured to carry a working fluid is disposed in the shell interior. A plurality of tube sets is fluidically coupled to the primary supply line, and each tube set is spaced apart from an adjacent tube set along the first primary supply line. Each tube set comprises a plurality of individual tubes, with each tube proximate a different subset of thermal elements within the shell interior. Each tube comprises a plurality of first fluid distribution points configured to distribute the working fluid proximate the external surface of at least one of the plurality of thermal elements, thereby increasing the amount of surface area of the thermal elements in contact with the working fluid, and increasing the overall efficiency of the evaporator.

Abstract: A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.

Abstract: A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.

Abstract: A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.

Abstract: A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.

Abstract: A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.

Abstract: An evaporator comprises a plurality of thermal elements disposed in a shell interior of an evaporator shell. A primary supply line configured to carry a working fluid is disposed in the shell interior. A plurality of tube sets is fluidically coupled to the primary supply line, and each tube set is spaced apart from an adjacent tube set along the first primary supply line. Each tube set comprises a plurality of individual tubes, with each tube proximate a different subset of thermal elements within the shell interior. Each tube comprises a plurality of first fluid distribution points configured to distribute the working fluid proximate the external surface of at least one of the plurality of thermal elements, thereby increasing the amount of surface area of the thermal elements in contact with the working fluid, and increasing the overall efficiency of the evaporator.

Abstract: A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.

Abstract: A heat exchanger and a method for fabricating the heat exchanger are disclosed. The heat exchanger comprises a heat exchanger core that is formed from a plurality of stacked aluminum panels that are joined together via friction stir welding. Each panel in the core is formed from at least two aluminum extrusions that are joined to one another via friction stir welding.

Abstract: A heat exchanger comprising helically wound tube bundles is disclosed. The helically wound tube bundles are joined with tube sheets to define a primary working fluid system that is fluidically isolated from a secondary working fluid system. The tube sheets and tubes are formed of the same material, which facilitates their joining by means of joints that are substantially galvanic corrosion-resistant joints.