Abstract: The present disclosure provides a powertrain thermal management system for managing thermal loads in the powertrain of an electric vehicle. The system may comprise a first coolant flow path comprising a flow split valve upstream of a first DC-DC converter, a second coolant flow path comprising a first electric motor, a third coolant flow path comprising a second electric motor, a bypass valve positioned downstream of the first DC-DC converter, the first electric motor, and the second electric motor, and a radiator positioned one of directly upstream or directly downstream of the bypass valve. The first coolant flow path, the second coolant flow path, and the third coolant flow path are fluidly connected in parallel.

Abstract: The present disclosure provides a method of managing thermal loads in the powertrain of an electric vehicle and controlling various electronic components of a powertrain thermal management system. The method may include heating a coolant of a powertrain coolant loop utilizing waste heat from a liquid-cooled powertrain component (e.g., an electric motor, a DC-DC converter, etc.), measuring a coolant temperature, and utilizing combined feedforward and feedback control methods for different components (pump(s), radiator fan(s), valve(s)) of the powertrain thermal management system.

Abstract: An electric vehicle includes a first heat exchanger positioned adjacent to a front of the electric vehicle and configured to transfer heat generated from a first heat generating system to an ambient environment. The electric vehicle may further include a second heat exchanger positioned adjacent to a rear of the electric vehicle and configured to transfer heat generated from a second heat generating system to the ambient environment, and an air supply plenum positioned longitudinally between the first heat exchanger and the second heat exchanger and in fluid communication with the ambient environment. The air supply plenum may define a cooling air pathway extending between the ambient environment and the second heat exchanger. The air supply plenum may isolate air flowing through the cooling air pathway from air circulating within the electric vehicle.

Abstract: The present disclosure provides a method of managing thermal loads in the powertrain of an electric vehicle and controlling various electronic components of a powertrain thermal management system. The method may include heating a coolant of a powertrain coolant loop utilizing waste heat from a liquid-cooled powertrain component (e.g., an electric motor, a DC-DC converter, etc.), measuring a coolant temperature, and utilizing combined feedforward and feedback control methods for different components (pump(s), radiator fan(s), valve(s)) of the powertrain thermal management system.

Abstract: An integrated thermal management system for a fuel cell electric vehicle is disclosed. The integrated thermal management system includes a fuel cell system, a brake resistor, a fuel cell coolant loop that includes a fuel cell radiator thermally and fluidly coupled to the fuel cell system, a brake resistor coolant loop that includes a brake resistor radiator thermally and fluidly coupled to the brake resistor, and a heat exchanger loop that includes a coolant-coolant heat exchanger thermally and fluidly coupled to the fuel cell coolant loop and the brake resistor coolant loop. In a fuel cell cooling operating mode, heat is transferred from the fuel cell system to an ambient environment through the fuel cell radiator and the brake resistor radiator.

Abstract: A vehicle has a thermal management system that comprises an electric power source loop comprising at least one battery. The thermal management system further comprises a heating component thermally coupled to the electric power source loop. When an ambient temperature is less than a first threshold, the heating component pre-heats the at least one battery. In exemplary embodiments, the heating component includes at least one brake resistor that is coupled to the electric power source loop.

Abstract: The present disclosure provides a thermal management system for an electric vehicle. The electric vehicle may include a cabin, a battery system, a battery coolant loop including a battery coolant line thermally coupled to the battery system, a heat pump loop including a heat pump line thermally coupled to an internal heat exchanger, and a refrigerant-coolant heat exchanger thermally coupled to the battery coolant loop and the heat pump loop. The thermal management system may be configured to provide heating or cooling to the cabin or battery system depending on an operating mode.

Abstract: A vehicle has a thermal management system that comprises an electric power source loop comprising at least one battery. The thermal management system further comprises a heating component thermally coupled to the electric power source loop. When an ambient temperature is less than a first threshold, the heating component pre-heats the at least one battery. In exemplary embodiments, the heating component includes at least one brake resistor that is coupled to the electric power source loop.

Abstract: The present disclosure provides a thermal management system for an electric vehicle. The electric vehicle may include a cabin, a battery system, a battery coolant loop including a battery coolant line thermally coupled to the battery system, a heat pump loop including a heat pump line thermally coupled to an internal heat exchanger, and a refrigerant-coolant heat exchanger thermally coupled to the battery coolant loop and the heat pump loop. The thermal management system may be configured to provide heating or cooling to the cabin or battery system depending on an operating mode.