Abstract: Methods and masks for manufacturing component of gas turbine engines are described. The methods include applying a mask to a protected surface of the component, the component having a designated surface to be treated by a shot peen operation. The mask includes a full masking portion configured to prevent a shot peen media from impacting the protected surface. A masking control region is arranged around the designated surface. The masking control region is configured to control an amount of force imparted to the component by shot peen media during the shot peen operation, wherein the masking control region extends from the full masking portion to the designated surface. The designated surface is shot peened with shot peen media to form a compressive stress region within the component proximate the designated surface and a tapering transition of compressive forces within the component proximate the masking control region.

Abstract: A tool for installing a stud having a plurality of locking keys into a workpiece bore includes a main body, an actuator within the main body, a nosepiece adjacent the main body and having an anvil portion, and a mandrel disposed within the nosepiece. The actuator includes a movable piston, a shaft extending axially from the piston, and a coupler on a shaft end opposite the piston. The mandrel includes a threaded head portion and a body portion, and is releasably secured to the coupler.

Abstract: Methods and masks for manufacturing component of gas turbine engines are described. The methods include applying a mask to a protected surface of the component, the component having a designated surface to be treated by a shot peen operation. The mask includes a full masking portion configured to prevent a shot peen media from impacting the protected surface. A masking control region is arranged around the designated surface. The masking control region is configured to control an amount of force imparted to the component by shot peen media during the shot peen operation, wherein the masking control region extends from the full masking portion to the designated surface. The designated surface is shot peened with shot peen media to form a compressive stress region within the component proximate the designated surface and a tapering transition of compressive forces within the component proximate the masking control region.

Abstract: In a method for installing a key locked insert to a workpiece, the workpiece has a hole open to a first surface. The method includes: threading an insert body into the hole; threading a first portion of a mandrel into the insert body; after the threading of the first portion into the insert body, mating a second portion of the mandrel with an actuator; and using the actuator to extend an anvil relative to the mandrel to drive keys of the insert through a thread of the workpiece hole.

Abstract: A tool for installing a stud having a plurality of locking keys into a workpiece bore includes a main body, an actuator within the main body, a nosepiece adjacent the main body and having an anvil portion, and a mandrel disposed within the nosepiece. The actuator includes a movable piston, a shaft extending axially from the piston, and a coupler on a shaft end opposite the piston. The mandrel includes a threaded head portion and a body portion, and is releasably secured to the coupler.

Abstract: In a method for installing a key locked insert to a workpiece, the workpiece has a hole open to a first surface. The method includes: threading an insert body into the hole; threading a first portion of a mandrel into the insert body; after the threading of the first portion into the insert body, mating a second portion of the mandrel with an actuator; and using the actuator to extend an anvil relative to the mandrel to drive keys of the insert through a thread of the workpiece hole.