Patents by Inventor Derek Thurman

Derek Thurman has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9096747
    Abstract: Low molecular weight semicrystalline propylene-alpha olefin copolymers containing propylene crystallinity are used as a nucleating agent in crystalline polypropylene and polypropylene copolymers. The nucleating copolymers are propylene-alpha olefin copolymers having a percent crystallinity of 5-75%, a melting point of 45° C.-105° C., and an MFR between 300 and 5000 g/10 min. Nucleated polypropylene compositions comprise a nucleating amount of the copolymer blended in a matrix of polypropylene homopolymer, or 0.01 to 9 wt % ?-olefin copolymer, having a melting point greater than 110° C. The nucleating copolymer improves processing time with little or no effect on the crystallinity-associated characteristics of the matrix. The invention also provides methods of crystallizing polypropylene with the nucleating agent and of forming articles with the composition, and also provides articles formed from the composition and/or by the method.
    Type: Grant
    Filed: January 11, 2008
    Date of Patent: August 4, 2015
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Derek Thurman, Sudhin Datta, Wen Li, Charles L. Sims
  • Patent number: 9018112
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Grant
    Filed: August 4, 2008
    Date of Patent: April 28, 2015
    Assignee: ExxonMobil Chemicals Patents Inc.
    Inventors: Sudhin Datta, Derek Thurman, Chia Yung Cheng, Kuangyao B. Peng
  • Publication number: 20120196497
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Application
    Filed: August 4, 2008
    Publication date: August 2, 2012
    Inventors: Sudhin Datta, Derek Thurman, Chia Yung Cheng, Kuangyao B. Peng
  • Publication number: 20120052362
    Abstract: A thermoplastic film including a microporous polymeric membrane; and a non-woven web comprising a plurality of fibers, the web being bonded to the microporous polymeric membrane, wherein the fibers comprise oxidation-protective polymer having an MFR ?2.0×102.
    Type: Application
    Filed: April 7, 2010
    Publication date: March 1, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Derek Thurman, Patrick Brant, Kazuhiro Yamada, Koichi Kono
  • Publication number: 20120028104
    Abstract: A thermoplastic film including a microporous polymeric membrane; and a non-woven web bonded to the polymeric microporous membrane, wherein the web comprises a plurality of fibers comprising polyolefin having a Tm?85.0° C. and a Te-Tm?10.0° C.
    Type: Application
    Filed: April 7, 2010
    Publication date: February 2, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Patrick Brant, Derek Thurman, Koichi Kono, Kotaro Takita
  • Publication number: 20100029164
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 1 to 49 wt %, by weight of the fabric, of a reactor grade propylene-?-olefin copolymer possessing; within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 600 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a Handle value of less than 60% (measuring the fabric of 35 g/m2 basis weight). The fabric can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Application
    Filed: August 4, 2008
    Publication date: February 4, 2010
    Inventors: Sudhin Datta, Derek Thurman, Chia Yung Cheng, Kuangyao B. Peng
  • Publication number: 20100029162
    Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.
    Type: Application
    Filed: August 4, 2008
    Publication date: February 4, 2010
    Inventors: Sudhin Datta, Derek Thurman, Chia Yung Cheng, Kuangyao B. Peng
  • Publication number: 20080249248
    Abstract: Low molecular weight semicrystalline propylene-alpha olefin copolymers containing propylene crystallinity are used as a nucleating agent in crystalline polypropylene and polypropylene copolymers. The nucleating copolymers are propylene-alpha olefin copolymers having a percent crystallinity of 5-75%, a melting point of 45° C.-105° C., and an MFR between 300 and 5000 g/10 min. Nucleated polypropylene compositions comprise a nucleating amount of the copolymer blended in a matrix of polypropylene homopolymer, or 0.01 to 9 wt % ?-olefin copolymer, having a melting point greater than 110° C. The nucleating copolymer improves processing time with little or no effect on the crystallinity-associated characteristics of the matrix. The invention also provides methods of crystallizing polypropylene with the nucleating agent and of forming articles with the composition, and also provides articles formed from the composition and/or by the method.
    Type: Application
    Filed: January 11, 2008
    Publication date: October 9, 2008
    Inventors: Derek Thurman, Sudhin Datta, Wen Li, Charles L. Sims