Abstract: A coextruded liquid crystal polymer ("LCP") film or sheet wherein a higher melting LCP layer is laminated to a lower melting LCP layer. These LCP components are coextruded from the same die. This film or sheet may then be laminated onto other materials at a temperature between the melting point of the lower-melting LCP and the higher-melting LCP, so that the latter LCP may maintain its shape, orientation, and mechanical characteristics while the lower-melting LCP component flows and bonds with the other material. When the higher-melting LCP layer is sandwiched between two lower-melting layers, the film or sheet may be laminated on two sides thereof.

Abstract: A flexible foamed liquid crystal polymer film or sheet having uniformly small cells or bubbles. The foam cells are essentially spherical and have mean diameters less than or equal to approximately 250 microns. The cell size distribution is relatively small. The foamed sheet is made by extruding the polymer through a die under pressure at a temperature near or below the polymer's melting point; a gas or chemical blowing agent is extruded with the polymer to produce foaming as the polymer exits the die.