Abstract: A downhole assembly that includes tubulars rotationally coupled to one another. An interface is between adjacent tubulars that makes up at least a portion of the rotational coupling. Certain surfaces of adjacent tubulars come into contact with one another when adjacent tubulars are rotationally coupled; and which are defined as contact surfaces. Each contact surface is profiled with facets that are complementary to facets on a corresponding contact surface of an adjacent tubular. The profiling of the contact surfaces is such that when a contact surface is brought together with a corresponding contact surface; facets on the contact surface abut facets on the corresponding contact surface along planes that are oblique or parallel with an axis of the tubular. At least some of a rotational torque transmitted between adjacent tubulars occurs across the abutting facets.

Abstract: A downhole assembly that includes tubulars rotationally coupled to one another. An interface is between adjacent tubulars that makes up at least a portion of the rotational coupling. Certain surfaces of adjacent tubulars come into contact with one another when adjacent tubulars are rotationally coupled; and which are defined as contact surfaces. Each contact surface is profiled with facets that are complementary to facets on a corresponding contact surface of an adjacent tubular. The profiling of the contact surfaces is such that when a contact surface is brought together with a corresponding contact surface; facets on the contact surface abut facets on the corresponding contact surface along planes that are oblique or parallel with an axis of the tubular. At least some of a rotational torque transmitted between adjacent tubulars occurs across the abutting facets.

Abstract: A downhole assembly that includes tubulars rotationally coupled to one another. An interface is between adjacent tubulars that makes up at least a portion of the rotational coupling. Certain surfaces of adjacent tubulars come into contact with one another when adjacent tubulars are rotationally coupled; and which are defined as contact surfaces. Each contact surface is profiled with facets that are complementary to facets on a corresponding contact surface of an adjacent tubular. The profiling of the contact surfaces is such that when a contact surface is brought together with a corresponding contact surface; facets on the contact surface abut facets on the corresponding contact surface along planes that are oblique or parallel with an axis of the tubular. At least some of a rotational torque transmitted between adjacent tubulars occurs across the abutting facets.

Abstract: Extendable elements of downhole tools are provided having an extension direction component perpendicular to a tool axis, wherein a force is applied to the extendable element when in operation. The extendable elements comprise a first cross-section that includes the extension direction component, a first surface configured to receive a first force component of the force, the first force component substantially perpendicular to the first surface and a second surface configured to transfer at least a portion of the first force component of the force to a body of the downhole tool. The second surface and the extension direction component perpendicular to the tool axis draw a first angle that is between 0° and 90°.

Abstract: An apparatus for locking a transmission line in a tubular includes a first clamp segment configured to surround at least a portion of the transmission line of the tubular, the transmission line having a longitudinal axis. The apparatus also includes a second clamp segment configured to surround at least a portion of the transmission line, the second clamp segment and the first clamp segment configured to apply radial forces in opposite radial directions when the first clamp segment is engaged with the second clamp segment, the opposite radial directions being perpendicular to the longitudinal axis, the radial forces operating together to maintain the transmission line in a fixed position relative to the tubular and maintain tension in the transmission line.

Abstract: A downhole tool includes a tool body having an inner surface portion and an outer surface portion. The outer surface portion includes a recess having a peripheral wall and an inner surface. A multi-chip module (MCM) housing is defined in the recess. The MCM housing includes one or more fortifying members that support axial and radial loading of the downhole tool and include one or more electronics receiving zones.

Abstract: Extendable elements of downhole tools are provided having an extension direction component perpendicular to a tool axis, wherein a force is applied to the extendable element when in operation. The extendable elements comprise a first cross-section that includes the extension direction component, a first surface configured to receive a first force component of the force, the first force component substantially perpendicular to the first surface and a second surface configured to transfer at least a portion of the first force component of the force to a body of the downhole tool. The second surface and the extension direction component perpendicular to the tool axis draw a first angle that is between 0° and 90°.

Abstract: A downhole tool includes a tool body having an outer surface portion and an inner surface portion and a recess formed in one of the outer surface portion and inner surface portion. At least one removable electronic component access member is detachably mounted to the tool body. The removable electronic component access member provides access to electronic components housed in the recess. A metallic seal is provided on at least one of the tool body and the removable electronic component access member. The metallic seal prevents fluid ingress into the recess through the at least one removable electronic component access member.

Abstract: A threaded connector that includes a pin end having external threads and a box end having internal threads that are complementary to the external threads has a thread profile that defines at least a portion of either or both of the internal threads and the external threads. The thread profile may include a thread root connecting a first flank to a second flank and the thread root may be at least partially defined by a plurality of tangentially interconnected radii. The plurality of radii may include at least a medial radius, a first distal radius on one side of the medial radius, and a second distal radius on the another side of the medial radius. The medial radius may be larger than the first and the second distal radius. Alternatively, the thread profile includes a thread root connecting a first flank to a second flank that is at least partially defined by a plurality of radii, each radius having a different length and each defining a circular arc.

Abstract: An apparatus for communicating a signal to or from a downhole tool includes a drill pipe configured to be rotated to drill a borehole, a tubular under axial tension and secured in the drill pipe, and a retention device secured to the tubular and configured to maintain the tubular under the axial tension. The retention device includes a portion extending from a body of the device in a direction that is non-inward-radial with respect to a longitudinal axis of the drill pipe. The apparatus further includes a transmission line disposed in the tubular and in an opening of the retention device and in communication with the downhole tool.

Abstract: An apparatus for locking a transmission line in a tubular includes a first clamp segment configured to surround at least a portion of the transmission line of the tubular, the transmission line having a longitudinal axis. The apparatus also includes a second clamp segment configured to surround at least a portion of the transmission line, the second clamp segment and the first clamp segment configured to apply radial forces in opposite radial directions when the first clamp segment is engaged with the second clamp segment, the opposite radial directions being perpendicular to the longitudinal axis, the radial forces operating together to maintain the transmission line in a fixed position relative to the tubular and maintain tension in the transmission line.

Abstract: An electronic frame for use in a downhole component coupling mechanism includes: a first frame element including at least one retaining structure configured to retain an electronic component; and a second frame element configured to be disposed at the first frame element, the second frame element permanently joined to the first frame element to isolate the electronic component from downhole fluids and form the electronic frame, the electronic frame configured to be disposed in a coupling assembly of a first downhole component and a second downhole component and constrained axially by the coupling assembly.

Abstract: An apparatus for maintaining tension of a transmission line in a tubular includes a first clamp segment configured to surround at least a portion of a transmission line and a second clamp segment configured to surround at least a portion of the transmission line. The second clamp segment has a first axial end and a second axial end. The first axial end is configured to contact an axial end of the first clamp segment, such that the first clamp segment and the second clamp segment are configured to apply a force in opposite radial directions to clamp the transmission line with respect to the tubular to lock a position of the transmission line with respect to the tubular.

Abstract: A method for providing tension to a data or power transmission line in a pipe includes inserting a transmission line into a transmission line channel of a pipe. The transmission line has a first end and a second end and is inserted into a first end of the pipe second-end-first and has a first tension-load-supporting mechanism attached to the first end of the transmission line. The method includes applying a first level of tension to the transmission line in the pipe and applying a second tension-load-supporting mechanism to the second end of the transmission line while the first level of tension is applied to the transmission line. The method further includes removing the first level of tension from the transmission line to maintain a second level of tension along the transmission line between the first and second tension-load-supporting mechanisms.

Abstract: An electronic frame for use in a downhole component coupling mechanism in a segmented wired pipe system includes a first frame element including at least one retaining structure configured to retain an electronic component. The frame also includes a sealed chamber disposed in the frame element, the sealed chamber including inputs to receive input signals from communication elements and either couple the inputs together or direct the input signals to control electronics.

Abstract: A wired pipe transmission line for disposal in a wired pipe segment for use in subterranean drilling. The transmission line includes an assembly including an inner conductor and a dielectric layer including silicon dioxide (SiO2) insulating material surrounding the inner conductor and a protective layer that is formed of a rigid material and surrounding the dielectric layer. Also included is a method of forming a wired pipe transmission line.

Abstract: An apparatus for retaining electronic components in a downhole component coupling mechanism includes: a power supply frame including a first housing configured to retain a power supply therein and isolate the power supply from downhole fluids, the power supply frame configured to be disposed in and constrained axially by a coupling assembly of a first downhole component and a second downhole component; an electronic component disposed in a second housing in the coupling assembly, the electronic component located external to the power supply frame; and a connector configured to transmit electric power from the power supply to the electronic component to supply electrical power to the electronic component.

Abstract: A method of forming a wired pipe transmission line includes: providing an assembly that includes an inner conductor surrounded by an insulating material; attaching a fixation element to the assembly at or near an end thereof; providing a tubular outer conductor; disposing the assembly and the fixation element within the outer conductor; and fixedly attaching the fixation element to the inner portion of the tubular outer conductor.

Abstract: A tubular section and a system including the tubular section include a first tubular member including a threaded pin section and a second tubular member, the second tubular member including a threaded box section configured to mate with the threaded pin section. The tubular section also includes a shoulder ring disposed between the first tubular member and the second tubular member, wherein a wall thickness of at least a portion of the shoulder ring is greater than a smallest wall thickness of the threaded pin section of the first tubular member.

Abstract: A magnetically impelled arc butt (MIAB) welding device heats facing ends of a pair of wellbore tubulars and a force application device compressively engages the facing ends to form a welded joint. The device may be positioned on the rig floor. The MIAB welding device may include a device configured to hold facing ends of the two wellbore tubulars at a specified distance away from one another, a high frequency arc ignition device configured to generate an arc between the facing ends and to revolve the arc around the circumference of the facing ends, and a magnetic field generator configured to superimpose a magnetic field at the facing ends. The MIAB welding device may be configured to melt at least a surface of the facing ends.