Patents by Inventor Devendrasinh DARBAR

Devendrasinh DARBAR has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260110662
    Abstract: A method includes determining a total expansion value for a coin cell based on processing of first sensor data captured by a magnetic force dilatometry sensor. The first sensor data is representative of the coin cell during a cycling program of the coin cell with the coin cell held at a fixture. Based on processing of second sensor data captured by an imaging sensor, the method includes determining a reversible expansion value for the coin cell. The second sensor data is representative of the coin cell during the cycling program of the coin cell with the coin cell held at the fixture. Based on the total expansion value and the reversible expansion value, the method includes determining an irreversible expansion value for the coin cell.
    Type: Application
    Filed: October 22, 2024
    Publication date: April 23, 2026
    Applicant: GM Global Technology Operations LLC
    Inventors: Robert D. Schmidt, Nicholas Paul William Pieczonka, Ratandeep Singh Kukreja, Devendrasinh Darbar
  • Patent number: 12601083
    Abstract: A method for manufacturing cathode active material includes providing a polycrystalline transition metal precursor; providing a lithium salt composition including a first lithium salt and a second lithium salt having a eutectic melting temperature; creating a first mixture including the polycrystalline transition metal precursor and the lithium salt composition; mixing the first mixture in a mixer to generate inter-frictional force to heat the lithium salt composition above the eutectic melting temperature and to generate a second mixture; and sintering the second mixture to form a spinel-coated single-crystal cathode active material.
    Type: Grant
    Filed: December 14, 2023
    Date of Patent: April 14, 2026
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Gongshin Qi, Devendrasinh Darbar, Raneen Taha, Xinwei Jiao
  • Patent number: 12583759
    Abstract: A positive electrode material including a layered lithium- and manganese-rich nickel oxide (LMR) doped with an alkali metal and/or an alkaline earth metal. The positive electrode material may be manufactured by preparing a mixture comprising a transition metal carbonate, a dopant metal carbonate, and a lithium source, and then calcining the mixture to form the alkali metal and/or alkaline earth metal-doped LMR.
    Type: Grant
    Filed: April 25, 2023
    Date of Patent: March 24, 2026
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Gongshin Qi, Devendrasinh Darbar, Raneen Taha, Wei Li
  • Publication number: 20260081136
    Abstract: Aspects of the disclosure include the electrochemical deposition of a metal oxide coating on cathode active materials and resulting battery cells. An exemplary vehicle includes an electric motor and a battery pack electrically coupled to the electric motor. The battery pack includes a battery cell that includes an anode current collector, an anode active material layer in direct contact with a surface of the anode current collector, a cathode current collector, a cathode active material layer in direct contact with a surface of the cathode current collector, and a separator positioned between the anode active material layer and the cathode active material layer. The cathode active material layer includes cathode active materials having a metal oxide coating. The metal oxide coating is electrochemically deposited onto the cathode active materials.
    Type: Application
    Filed: September 17, 2024
    Publication date: March 19, 2026
    Inventors: Jeffrey David Cain, Sayed Youssef Sayed Nagy, Devendrasinh Darbar
  • Publication number: 20260051489
    Abstract: Lithium ion batteries and methods for synthesizing cathode active material are provided. A method for synthesizing a cathode active material includes heating a transition metal hydroxide precursor to form an oxide precursor having a spinel form; and reacting the oxide precursor with a lithium salt to form LiNixMnyO2; wherein 0.5?x?0.95 and 0.05?y?0.5.
    Type: Application
    Filed: August 13, 2024
    Publication date: February 19, 2026
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Sayed Youssef Sayed Nagy, Raneen Taha, Devendrasinh Darbar, Caleb Reese, Yoojin Kim, Gongshin Qi, Lei Wang
  • Publication number: 20260005227
    Abstract: Systems, methods, and devices for producing coated electroactive-material particles are described. The coated electroactive-material particles may be produced by a spray-dry process including atomizing a non-aqueous solution that includes lithium niobium ethoxide and pristine cathode active material particles to produce an atomized solution, introducing the atomized solution into a drying chamber, and drying the atomized solution to produce lithium niobium oxide coated cathode active material particles. The atomizing is performed via an atomizer. The drying chamber has a gas flow to carry the atomized solution therethrough. The drying is performed via the gas flow within the drying chamber.
    Type: Application
    Filed: June 28, 2024
    Publication date: January 1, 2026
    Inventors: Sayed Youssef Sayed Nagy, Yuntao Gu, Devendrasinh Darbar, Vamakshi Yadav, Raneen Taha, Lei Wang, Zhongyi Liu, Nicholas Paul William Pieczonka
  • Publication number: 20250259998
    Abstract: A method for manufacturing a cathode electrode includes forming a composite cathode active material by providing a first cathode active material. The first cathode active material comprises a lithium- and manganese-rich (LMR) cathode active material. The method includes forming an outer layer including a second cathode active material on the first cathode active material to form a composite cathode active material. The second cathode active material comprises an NMX cathode active material including lithium, and nickel and manganese with a molar ratio in a range from 3/7 to 8/2.
    Type: Application
    Filed: February 13, 2024
    Publication date: August 14, 2025
    Inventors: Gongshin QI, Lei WANG, Devendrasinh DARBAR, Sayed Youssef Sayed NAGY, Meng JIANG
  • Publication number: 20250259997
    Abstract: A battery cell includes A anode electrodes, C cathode electrodes, wherein each of the C cathode electrodes includes a cathode active material layer arranged on a cathode current collector, and S separators, where A, C, and S are integers greater than one. The cathode active material layer includes cathode active material including LMR cathode active material and NMX cathode active material.
    Type: Application
    Filed: February 12, 2024
    Publication date: August 14, 2025
    Inventors: Gongshin QI, Lei Wang, Devendrasinh Darbar, Sayed Youssef Sayed Nagy, Meng Jiang
  • Publication number: 20250219069
    Abstract: A positive electrode for a battery that cycles lithium ions includes a fluorinated lithium-rich and manganese-based oxide (LMR) material. The fluorinated LMR material has the formula: Li1+xMe1?xO2?yFy, wherein: Me is a transition metal selected from the group consisting of Co, Ni, Mn, Fe, Al, V, Mo, Nb, Zr, Zn, Mg, Cu, Ti, and W; Me includes, on an atomic basis, greater than or equal to 50% Mn; x is greater than 0 and less than or equal to 0.33; and y is greater than 0 and less than or equal to 0.1.
    Type: Application
    Filed: December 27, 2023
    Publication date: July 3, 2025
    Inventors: Devendrasinh DARBAR, Gongshin QI, Mengyuan CHEN, Xiaosong HUANG, Junbin CHOI, Jung Hyun KIM
  • Publication number: 20250198045
    Abstract: A method for manufacturing cathode active material includes providing a polycrystalline transition metal precursor; providing a lithium salt composition including a first lithium salt and a second lithium salt having a eutectic melting temperature; creating a first mixture including the polycrystalline transition metal precursor and the lithium salt composition; mixing the first mixture in a mixer to generate inter-frictional force to heat the lithium salt composition above the eutectic melting temperature and to generate a second mixture; and sintering the second mixture to form a spinel-coated single-crystal cathode active material.
    Type: Application
    Filed: December 14, 2023
    Publication date: June 19, 2025
    Inventors: Gongshin QI, Devendrasinh Darbar, Raneen Taha, Xinwei Jiao
  • Publication number: 20250192177
    Abstract: A method for manufacturing a cathode electrode including a) dissolving one or more first organic isopropoxide precursors in a first solvent to form a mixture; b) adding particles of cathode active material to the mixture; c) heating and stirring the mixture to a first predetermined temperature for a first predetermined period to form a first metal oxide coating on the particles of the cathode active material; d) filtering the particles of the cathode active material from the mixture; and e) calcining the particles of the cathode active material at a second predetermined temperature for a second predetermined period.
    Type: Application
    Filed: December 11, 2023
    Publication date: June 12, 2025
    Inventors: Vamakshi YADAV, Raneen TAHA, Devendrasinh DARBAR, Zhongyi LIU
  • Publication number: 20250105270
    Abstract: A cathode active particles for use in a cathode of a lithium ion battery comprising a core includes a lithium-manganese-rich oxide and a coating on the core, wherein the coating includes a lithium manganese spinel. The cathode active particle can be made by preparing a dispersion of particles comprising a lithium-manganese-rich metal oxide in an aqueous solution of a salt of a transition metal oxide. The dispersion is mixed, and heated to a temperature in a range of 60 to 125° C. The solids are separated from the dispersion, and calcined. The cathode active particles can be used in cathode and in a battery comprising such cathode.
    Type: Application
    Filed: September 21, 2023
    Publication date: March 27, 2025
    Inventors: Vamakshi Yadav, Devendrasinh Darbar, Raneen Taha, Wei Li
  • Publication number: 20250038256
    Abstract: A battery that cycles lithium ions includes a positive electrode and an electrolyte infiltrating the positive electrode. The positive electrode includes an electroactive material comprising a lithium-and manganese-rich oxide. The electrolyte includes an organic solvent, an inorganic lithium salt, and a nitrile additive.
    Type: Application
    Filed: July 13, 2023
    Publication date: January 30, 2025
    Inventors: Devendrasinh DARBAR, Gongshin QI, Chuanlong WANG, Wei LI
  • Publication number: 20250023092
    Abstract: A battery that cycles lithium ions includes a positive electrode and an electrolyte infiltrating the positive electrode. The positive electrode includes an electroactive material comprising a lithium-and manganese-rich oxide. The electrolyte includes an organic solvent, an inorganic lithium salt, and a functional additive comprising lithium fluoride (LiF), lithium phosphate (Li3PO4), or a combination thereof.
    Type: Application
    Filed: July 13, 2023
    Publication date: January 16, 2025
    Inventors: Gongshin QI, Chuanlong Wang, Devendrasinh Darbar, Wei Li
  • Publication number: 20250015266
    Abstract: A cathode active material layer for a cathode electrode of a battery cell, comprising particles of cathode active material including one or more materials selected from a group consisting of a lithium- and manganese-rich (LMR) material, lithium nickel manganese cobalt oxide (NMC), lithium nickel manganese cobalt aluminum oxide (NMCA), and lithium iron phosphate (LFP). A coating layer is formed on an outer surface of the particles of the cathode active material and including one or more transition metal oxides.
    Type: Application
    Filed: July 5, 2023
    Publication date: January 9, 2025
    Inventors: Vamakshi YADAV, Devendrasinh DARBAR, Wei LI, Yuntao GU, Raneen TAHA
  • Publication number: 20240360002
    Abstract: A positive electrode material for an electrochemical cell that cycles lithium ions includes a high-valent doped layered lithium- and manganese-rich nickel oxide (HVD-LMR). The high-valent dopant is a transition metal element having five or more valence electrons. The HVD-LMR positive electrode material may be manufactured by a sol-gel method, wherein a precursor solution is prepared comprising a lithium salt, a manganese salt, a nickel salt, a compound comprising the high-valent dopant, and a chelating agent. The pH of the precursor solution is controlled or adjusted to form a gel comprising a liquid phase and a solid precipitate phase, and then the liquid phase from the solid precipitate phase to form a dried gel. The dried gel is heated in an oxygen-containing environment to form the HVD-LMR positive electrode material.
    Type: Application
    Filed: April 25, 2023
    Publication date: October 31, 2024
    Inventors: Devendrasinh DARBAR, Raneen Taha, Gongshin Qi
  • Publication number: 20240360003
    Abstract: A positive electrode material including a layered lithium- and manganese-rich nickel oxide (LMR) doped with an alkali metal and/or an alkaline earth metal. The positive electrode material may be manufactured by preparing a mixture comprising a transition metal carbonate, a dopant metal carbonate, and a lithium source, and then calcining the mixture to form the alkali metal and/or alkaline earth metal-doped LMR.
    Type: Application
    Filed: April 25, 2023
    Publication date: October 31, 2024
    Inventors: Gongshin QI, Devendrasinh Darbar, Raneen Taha, Wei Li