Patents by Inventor Dexiang Cai

Dexiang Cai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10092948
    Abstract: The invention provides a fluoride-free continuous casting mold flux for low-carbon steel, comprising, based on weight, Na2O 5-10%, MgO 3-10%, MnO 3-10%, B2O3 3-10%, Al2O3?6%, Li2O<3%, C 1-3%, and the balance of CaO and SiO2 as well as inevitable impurities, wherein the ratio of CaO/SiO2 is 0.8˜1.3. The mold flux has a melting point of 95˜1150° C., a viscosity at 1300° C. of 0.1-0.3 Pa·s, and a crystallization rate of 10-50% as determined according to the method described in the specification for examining crystallization property. The boron-containing, fluoride-free flux developed according to the invention has a moderate crystallization rate, can be used in a crystallizer to control transfer of heat from molten steel effectively, and has been applied successfully in a low-carbon steel slab conticaster with a metallurgical effect that arrives at the level of a traditional fluoride-containing flux to full extent.
    Type: Grant
    Filed: March 20, 2013
    Date of Patent: October 9, 2018
    Assignee: Baoshan Iron & Steel Co. LTD
    Inventors: Chen Zhang, Dexiang Cai, Jianguo Shen, Feng Mei
  • Patent number: 9550229
    Abstract: A fluoride-free continuous casting mold flux for ultralow carbon steel, comprising the following components in weight percentage: 3-10% of Na2O, 0-3% of Li2O, 3-8% of MgO, 5-15% of MnO, 0-8% of BaO, 4-12% of Al2O3, and impurities with a content of no more than 2%, the balance being CaO and SiO2, wherein the ratio of CaO/SiO2 is 0.8-1.3; the raw materials are mixed and then pre-melted; the pre-melted mold flux requires micro-adjusting according to the component deviation, and the ratio of the pre-melted material is not lower than 70%; then a carbonaceous material of 1-3% by the total weight of the mold flux is added and mixed so as to obtain the finished product mold flux. Said mold flux has a melting point of 1100-1200° C. and a viscosity of 0.2-0.6 Pa·s at 1300° C.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: January 24, 2017
    Assignee: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Chen Zhang, Dexiang Cai, Feng Mei, Jianguo Shen
  • Publication number: 20150328679
    Abstract: A fluoride-free continuous casting mold flux for ultralow carbon steel, comprising the following components in weight percentage: 3-10% of Na2O, 0-3% of Li2O, 3-8% of MgO, 5-15% of MnO, 0-8% of BaO, 4-12% of Al2O3, and impurities with a content of no more than 2%, the balance being CaO and SiO2, wherein the ratio of CaO/SiO2 is 0.8-1.3; the raw materials are mixed and then pre-melted; the pre-melted mold flux requires micro-adjusting according to the component deviation, and the ratio of the pre-melted material is not lower than 70%; then a carbonaceous material of 1-3% by the total weight of the mold flux is added and mixed so as to obtain the finished product mold flux. Said mold flux has a melting point of 1100-1200° C. and a viscosity of 0.2-0.6 Pa·s at 1300° C.
    Type: Application
    Filed: July 23, 2015
    Publication date: November 19, 2015
    Inventors: Chen Zhang, Dexiang Cai, Feng Mei, Jianguo Shen
  • Publication number: 20150101453
    Abstract: The invention provides a fluoride-free continuous casting mold flux for low-carbon steel, comprising, based on weight, Na2O 5-10%, MgO 3-10%, MnO 3-10%, B2O3 3-10%, Al2O3?6%, Li2O<3%, C 1-3%, and the balance of CaO and SiO2 as well as inevitable impurities, wherein the ratio of CaO/SiO2 is 0.8˜1.3. The mold flux has a melting point of 95˜1150° C., a viscosity at 1300° C. of 0.1-0.3 Pa·s, and a crystallization rate of 10-50% as determined according to the method described in the specification for examining crystallization property. The boron-containing, fluoride-free flux developed according to the invention has a moderate crystallization rate, can be used in a crystallizer to control transfer of heat from molten steel effectively, and has been applied successfully in a low-carbon steel slab conticaster with a metallurgical effect that arrives at the level of a traditional fluoride-containing flux to full extent.
    Type: Application
    Filed: March 20, 2013
    Publication date: April 16, 2015
    Inventors: Chen Zhang, Dexiang Cai, Jianguo Shen, Feng Mei