Abstract: A method for preparing a contact surface of an implantable bone, joint or similar prosthetic component subject to contact or motion includes the steps of mounting the prosthetic component on a turning or cutting machine and cutting the face of the prosthetic component with a diamond cutting tool using computerized control of tool position along a cross direction to machine cut a super finished surface. The variations of contour and the surface roughness are both under about 0.5 micrometers, and preferably under about 0.2 micrometers or less. The super finished surface generates wear particles at an asymptotically low or residual level during wear-in which may enhance wear characteristics and reduce local reaction or systemic rejection effects. The component is preferably formed by a strong hard polymer, such as UHMWPE.

Abstract: A method for preparing a contact surface of an implantable bone, joint or similar prosthetic component subject to contact or motion includes the steps of mounting the prosthetic component on a turning or cutting machine and cutting the face of the prosthetic component with a diamond cutting tool using computerized control of tool position along a cross direction to machine cut a super finished surface. The diamond cutting tool has a precise contact point and is shaped with a waviness under about 0.5 micrometers effective to cut a surface profile free of visible tool marks. As cut, the variations of contour and the surface roughness are both under about 0.5 micrometers, and preferably under about 0.2 micrometers or less. Upon implantation, the super finished surface generates wear particles at an asymptotically low or residual level during wear-in which may enhance wear characteristics and reduce local reaction or systemic rejection effects.