Abstract: A knuckle for a heavy-duty vehicle self-steering axle/suspension system that includes integrally formed structure for mounting components of a drum brake system. The knuckle includes a spindle that is welded directly to the knuckle and a discrete tie rod arm bolted to the knuckle.

Abstract: A slack adjuster assembly for use with a heavy-duty vehicle drum brake system, the slack adjuster assembly comprising a slack adjuster, a cam tube assembly, and an interlock assembly. The interlock assembly is disposed on an outboard side of the slack adjuster and interconnects the cam tube assembly with the slack adjuster. A component of the interlock assembly and a component of the cam tube assembly cooperate to form a rotation reference mechanism for indexing of an automatic adjustment mechanism of the slack adjuster. The slack adjuster assembly further comprising an inboard sealing assembly and an outboard sealing assembly engaging respective inboard and outboard sides of the slack adjuster to form respective 360-degree interfaces. The cam tube assembly, interlock assembly, and inboard and outboard sealing assemblies forming a continuous grease pathway between the cam tube assembly and the slack adjuster.

Abstract: A slack adjuster assembly for use with a heavy-duty vehicle drum brake system, the slack adjuster assembly comprising a slack adjuster, a cam tube assembly, and an inboard sealing assembly and an outboard sealing assembly. The outboard sealing assembly includes a tubular sealing ring having an L-shaped projection extending radially-inward. The inboard sealing assembly engages an inboard side of the slack adjuster to form a 360-degree interface, and the outboard sealing assembly engages an outboard side of the slack adjuster to form another 360-degree interface. The L-shaped projection limits grease being purged from the cam tube assembly.

Abstract: A slack adjuster assembly for use in a heavy-duty vehicle drum brake system, the slack adjuster assembly comprising a slack adjuster, an inboard sealing assembly, and a sensor arrangement. The slack adjuster is mounted on an inboard end of a camshaft of the drum brake system. The inboard sealing assembly sealingly engages with an inboard side of the slack adjuster. The sensor arrangement measures rotation of the camshaft and is at least partially disposed within the inboard sealing assembly to protect the sensor arrangement from impact damage, water, chemicals, and debris.

Abstract: A slack adjuster assembly for heavy-duty vehicles, the slack adjuster assembly comprising a slack adjuster and an inboard sealing assembly. The slack adjuster is disposed about and has an internal spline for receiving an external spline of an inboard end of a camshaft of a camshaft assembly of the heavy-duty vehicle. The internal spline has a radial clearance from the external spline. The inboard sealing assembly includes mechanical components that cooperate with the radial clearance to increase grease flow and distribution. The inboard sealing assembly is disposed over the inboard end of the camshaft and engages an inboard side of the slack adjuster to form a 360-degree seal about the inboard side.

Abstract: A sensor mounting arrangement for a drum brake assembly of a heavy-duty vehicle comprising a sensor assembly mounted on a cam tube of the drum brake assembly. The cam tube is formed with an opening. The sensor assembly includes a detector that is at least partially disposed in or adjacent to the opening of the cam tube and a target that is disposed about an outer surface of a camshaft of the drum brake assembly.

Abstract: A knuckle for a heavy-duty vehicle self-steering axle/suspension system that includes integrally formed structure for mounting components of a drum brake system. The knuckle includes a spindle that is welded directly to the knuckle and a discrete tie rod arm bolted to the knuckle.

Abstract: A slack adjuster assembly for use with a heavy-duty vehicle drum brake system, the slack adjuster assembly comprising a slack adjuster, a cam tube assembly, and an interlock assembly. The interlock assembly is disposed on an outboard side of the slack adjuster and interconnects the cam tube assembly with the slack adjuster. A component of the interlock assembly and a component of the cam tube assembly cooperate to form a rotation reference mechanism for indexing of an automatic adjustment mechanism of the slack adjuster. The slack adjuster assembly further comprising an inboard sealing assembly and an outboard sealing assembly engaging respective inboard and outboard sides of the slack adjuster to form respective 360-degree interfaces. The cam tube assembly, interlock assembly, and inboard and outboard sealing assemblies forming a continuous grease pathway between the cam tube assembly and the slack adjuster.

Abstract: A brake component positioning assembly that is removably connectable to a component of a heavy-duty vehicle. The brake component positioning assembly enables a brake system component to be positioned away from a wheel end of the heavy-duty vehicle to allow removal or servicing of at least one component of a wheel end assembly or the vehicle brake system. In one embodiment, the brake component positioning assembly includes a base block disposed in a cutout of a torque plate. A positioning block slidably engages one or more guide pins received by or disposed through the base block. A positioning bolt threadably engages the positioning block, whereby upon rotation of the positioning bolt, the positioning block and brake system component are positioned away from the bottom block and wheel end. Components of the brake component positioning assembly can be removably connected to each other.

Abstract: Tone ring mounting structure for an antilock braking system comprising a wheel end assembly rotatable component having at least a first end surface and a first engagement mechanism extending radially and non-cantilevered from the rotatable component, and a tone ring having a second end surface and a second engagement mechanism extending radially from the tone ring. Connecting engagement of the first engagement mechanism of the wheel end assembly rotatable component and the second engagement mechanism of the tone ring affects movement of the second end surface in a direction toward the first end surface. The first engagement mechanism and the second engagement mechanism can be engageable threads. The first engagement mechanism can include lugs formed on the wheel end assembly rotatable component and the second engagement mechanism threads or wedge ramps engageable with the lugs. A corrosion resistant coating can be applied to components of the tone ring mounting structure.

Abstract: A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

Abstract: A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

Abstract: A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

Abstract: Tone ring mounting structure for an antilock braking system comprising a wheel end assembly rotatable component having at least a first end surface and a first engagement mechanism extending radially and non-cantilevered from the rotatable component, and a tone ring having a second end surface and a second engagement mechanism extending radially from the tone ring. Connecting engagement of the first engagement mechanism of the wheel end assembly rotatable component and the second engagement mechanism of the tone ring affects movement of the second end surface in a direction toward the first end surface. The first engagement mechanism and the second engagement mechanism can be engageable threads. The first engagement mechanism can include lugs formed on the wheel end assembly rotatable component and the second engagement mechanism threads or wedge ramps engageable with the lugs. A corrosion resistant coating can be applied to components of the tone ring mounting structure.

Abstract: A brake component positioning assembly that is removably connectable to a component of a heavy-duty vehicle. The brake component positioning assembly enables a brake system component to be positioned away from a wheel end of the heavy-duty vehicle to allow removal or servicing of at least one component of a wheel end assembly or the vehicle brake system. In one embodiment, the brake component positioning assembly includes a base block disposed in a cutout of a torque plate. A positioning block slidably engages one or more guide pins received by or disposed through the base block. A positioning bolt threadably engages the positioning block, whereby upon rotation of the positioning bolt, the positioning block and brake system component are positioned away from the bottom block and wheel end. Components of the brake component positioning assembly can be removably connected to each other.

Abstract: A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

Abstract: A tone ring for a heavy-duty vehicle anti-lock braking system (ABS) that includes a filler disposed within spaces or notches between teeth formed in the tone ring. The filler is formed of a material that does not interfere with the ability of an ABS sensor to sense the teeth. In one embodiment, the filler includes a plurality of protrusions disposed within the spaces formed between the teeth. The plurality of protrusions are integrally formed with a base that extends circumferentially around the side of the tone ring opposite the ABS sensor. In another embodiment, the filler includes a plurality of fillings disposed within notches formed between the teeth. The filler prevents road debris and/or contaminants from damaging the tone ring teeth and damaging and/or misaligning the ABS sensor. A thin coating can extend over the tone ring teeth and the plurality of protrusions or fillings to encapsulate the teeth.

Abstract: A mounting assembly for mounting a wheel end sensor in a heavy-duty vehicle hubcap that includes at least one adhesive disposed between the wheel end sensor, hubcap, and/or components of the wheel end sensor mounting assembly to prevent aqueous road contaminants from entering the wheel end assembly and prevent lubricants from exiting the wheel end assembly during operation of the vehicle. According to one aspect of the wheel end sensor mounting assembly, the adhesive is delivered via one or more gaskets formed of a hydrophobic or non-wicking material. The one or more gaskets are disposed between the wheel end sensor, the hubcap, and/or components of the wheel end sensor mounting assembly. The one or more gaskets and the adhesives provide sealing interfaces between the components.