Abstract: In a GDI fuel rail mounting system comprising a fuel injection rail, having at least one fuel injector receiving cup with a generally cylindrical shape directly attached to the fuel rail generally perpendicular to and offset from the center of the fuel rail. The fuel rail further comprising at least one generally cylindrical attachment means proximal the fuel injector receiving cup, also attached to the fuel rail offset from the center thereof, the attachment means and the fuel injector receiving cup being disposed generally parallel to each other. A securing strap is attached to the outer curvature of at least one of the injector receiving cup and the attachment means, at least partially wrapping around the outer periphery of the attachment means, thereby inhibiting torsional, lineal, and lateral movement of the injector cup relative to the attachment means and the fuel rail.

Abstract: A fuel delivery system including a high pressure fuel pump assembly. The assembly includes first and second output fuel paths each in communication with a fuel pump chamber. A main pressure relief fuel path is in communication with the fuel pump chamber and includes a pressure relief valve. A first relief fuel path is in communication with both the first output fuel path and the main pressure relief fuel path. A second relief fuel path is in communication with both the second output fuel path and the main pressure relief fuel path. The first and the second relief fuel paths are configured to restrict fuel flow therethrough between the first and the second output fuel paths.

Abstract: A fuel injector mounting structure may employ a flat bottom, a first (e.g. exterior) vertical wall that meets flat bottom, a second (e.g. interior) vertical wall that meets flat bottom, and a top wall. The top wall may define a flat surface transitioning into a curved surface. The top wall, flat bottom, first vertical wall and second vertical wall may be in the shape of a circular ring with a center hole through the center of the ring. An engine cylinder head may contact the bottom wall and a fuel injector may contact the curved surface of the top wall. Fuel injector and flat surface of top wall may define an air gap between them to inhibit vibration transmission from the fuel injector into the cylinder head. A powder metal material or an elastomer may occupy a cavity within the circular ring.

Abstract: A fuel injector mounting assembly including a mounting clip. The mounting clip includes a frame, a first leg, a second leg, a first arm, and a second arm. The frame includes a first side, a second side, and a generally planar surface extending between the first side and the second side. The first arm extends from the first side of the frame. The first arm includes a fuel cup support portion aligned with the first leg and extending in generally the same direction as the first leg, a raised surface of the fuel cup support portion configured to cooperate with the fuel cup, and a flange at an end of the fuel cup support portion, the flange extending away from the first leg. The second arm extends from the second side of the frame and is at least substantially similar to the first arm.

Abstract: A fuel injector cradle mount assembly for a vehicle includes a fuel injector rail, a connective inlet assembly coupled to the fuel injector rail, a cradle coupled to the connective inlet assembly, and a fuel injector. The fuel injector includes a torso and a nozzle. The torso includes a base portion on a first end, and defines an inlet on a second end opposite the first end. The fuel injector is arranged between the connective inlet assembly and the cradle. The inlet of the fuel injector is coupled to the connective assembly, the base portion of the fuel injector rests on the cradle, and the cradle supports the fuel injector from the connective inlet assembly and the fuel injector rail.

Abstract: A system for delivering fuel to an engine including a fuel reservoir pump configured to pump fuel from a fuel tank to a fuel pump reservoir. A low pressure fuel pump is configured to pump fuel out from within the fuel pump reservoir and to the fuel reservoir pump. A high pressure fuel pump is configured to pump fuel to the engine. The low pressure fuel pump is configured to pump fuel to the high pressure fuel pump. A controller is operable to configure the low pressure fuel pump in a high mode at a first pump rate when the high pressure fuel pump is in a first configuration, and operable to configure the low pressure fuel pump in a low mode at a second pump rate when the high pressure fuel pump is in a second configuration different from the first configuration, the first pump rate is different from the second pump rate.

Abstract: A fuel delivery system including a fuel line and a damper. The fuel line extends to a fuel injector and defines a fuel path. The damper is along the fuel path and includes a flexible member and a stop. A first side of the flexible member faces the fuel path and a second side of the flexible member faces the stop.

Abstract: Attaching a fuel injector to a common rail may utilize a fuel injector and an integral tab that has a solid head portion from which a first flexible prong and a second flexible prong protrude and define a gap therebetween. A fuel injector cup may define a notch through which the first prong and the second prong reside to secure the fuel injector to the fuel injector cup, which is attached to the rail. A first prong interior straight wall surface and a second prong interior straight wall surface may face the gap and be parallel. The prongs may define entry contact surfaces and exit contact surfaces that meet at prescribed angles to aid in insertion and hinder retraction of the injector tab from the injector cup. The tab defines a solid head portion below the gap that resides in the notch.

Abstract: A pump includes a pump casing defining a first chamber and a second chamber, and fluid moves from the first chamber to the second chamber during a stroke. The pump also includes a needle that is movably disposed in the first chamber and a valve carriage that is movably disposed in the second chamber. The valve carriage includes an internal stop, and the valve carriage also includes a cavity therein that is partially defined by the internal stop. The pump further includes a valve that is movably disposed within the cavity of the valve carriage, and the valve is operable to be impacted by the needle during the stroke. Also, the needle is operable to impact the valve carriage during the stroke. Moreover, the valve is operable to impact the internal stop during the stroke at a time different from the needle impacting the valve carriage.

Abstract: A fuel delivery system including a high pressure fuel pump assembly. The assembly includes first and second output fuel paths each in communication with a fuel pump chamber. A main pressure relief fuel path is in communication with the fuel pump chamber and includes a pressure relief valve. A first relief fuel path is in communication with both the first output fuel path and the main pressure relief fuel path. A second relief fuel path is in communication with both the second output fuel path and the main pressure relief fuel path. The first and the second relief fuel paths are configured to restrict fuel flow therethrough between the first and the second output fuel paths.

Abstract: In a GDI fuel rail mounting system comprising a fuel injection rail, having at least one fuel injector receiving cup with a generally cylindrical shape directly attached to the fuel rail generally perpendicular to and offset from the center of the fuel rail. The fuel rail further comprising at least one generally cylindrical attachment means proximal the fuel injector receiving cup, also attached to the fuel rail offset from the center thereof, the attachment means and the fuel injector receiving cup being disposed generally parallel to each other. A securing strap is attached to the outer curvature of at least one of the injector receiving cup and the attachment means, at least partially wrapping around the outer periphery of the attachment means, thereby inhibiting torsional, lineal, and lateral movement of the injector cup relative to the attachment means and the fuel rail.

Abstract: A mounting assembly for mounting a fuel injector to a fuel rail. The mounting assembly includes a mounting boss and a fuel cup. The mounting boss is configured to be mounted to the fuel rail and receive a bolt within the mounting boss to couple the fuel rail to a cylinder head. The fuel cup is coupled to the mounting boss and configured to receive the fuel injector therein, as well as be mounted to the fuel rail to direct fuel from the fuel rail to the fuel injector.

Abstract: A pump may have a first chamber and a solenoid coil to control movement of a first valve member. A second chamber may have a second valve member to control fluid moving into a third chamber. A first fluid passageway may link the first and second chambers, a second passageway may link second and third chambers and a third passageway may link third and fourth chambers. After pressurizing the third chamber causing fluid to flow into and leave a fourth chamber, the third chamber depressurizes due to downward movement of a plunger. Upon depressurization with a solenoid coil energized, second valve member floats and then moves against a valve seat. While the second valve member is moving toward the valve seat, the solenoid coil is de-energized causing the first valve member to move and strike the second valve member when the second valve member is moving at maximum velocity.

Abstract: A pump may have a first chamber and a solenoid coil to control movement of a first valve member. A second chamber may have a second valve member to control fluid moving into a third chamber. A first fluid passageway may link the first and second chambers, a second passageway may link second and third chambers and a third passageway may link third and fourth chambers. After pressurizing the third chamber causing fluid to flow into and leave a fourth chamber, the third chamber depressurizes due to downward movement of a plunger. Upon depressurization with a solenoid coil energized, second valve member floats and then moves against a valve seat. While the second valve member is moving toward the valve seat, the solenoid coil is de-energized causing the first valve member to move and strike the second valve member when the second valve member is moving at maximum velocity.

Abstract: A pump may have a first chamber and a solenoid coil to control movement of a first valve member. A second chamber may have a second valve member to control fluid moving into a third chamber. A first fluid passageway may link the first and second chambers, a second passageway may link second and third chambers and a third passageway may link third and fourth chambers. After pressurizing the third chamber causing fluid to flow into and leave a fourth chamber, the third chamber depressurizes due to downward movement of a plunger. Upon depressurization with a solenoid coil energized, second valve member floats and then moves against a valve seat. While the second valve member is moving toward the valve seat, the solenoid coil is de-energized causing the first valve member to move and strike the second valve member when the second valve member is moving at maximum velocity.

Abstract: A fuel delivery system including a fuel line and a damper. The fuel line extends to a fuel injector and defines a fuel path. The damper is along the fuel path and includes a flexible member and a stop. A first side of the flexible member faces the fuel path and a second side of the flexible member faces the stop.

Abstract: A fuel injector mounting assembly including a mounting clip. The mounting clip includes a frame, a first leg, a second leg, a first arm, and a second arm. The frame includes a first side, a second side, and a generally planar surface extending between the first side and the second side. The first arm extends from the first side of the frame. The first arm includes a fuel cup support portion aligned with the first leg and extending in generally the same direction as the first leg, a raised surface of the fuel cup support portion configured to cooperate with the fuel cup, and a flange at an end of the fuel cup support portion, the flange extending away from the first leg. The second arm extends from the second side of the frame and is at least substantially similar to the first arm.

Abstract: A fuel injector cradle mount assembly for a vehicle includes a fuel injector rail, a connective inlet assembly coupled to the fuel injector rail, a cradle coupled to the connective inlet assembly, and a fuel injector. The fuel injector includes a torso and a nozzle. The torso includes a base portion on a first end, and defines an inlet on a second end opposite the first end. The fuel injector is arranged between the connective inlet assembly and the cradle. The inlet of the fuel injector is coupled to the connective assembly, the base portion of the fuel injector rests on the cradle, and the cradle supports the fuel injector from the connective inlet assembly and the fuel injector rail.

Abstract: A pump includes a pump casing defining a first chamber and a second chamber, and fluid moves from the first chamber to the second chamber during a stroke. The pump also includes a needle that is movably disposed in the first chamber and a valve carriage that is movably disposed in the second chamber. The valve carriage includes an internal stop, and the valve carriage also includes a cavity therein that is partially defined by the internal stop. The pump further includes a valve that is movably disposed within the cavity of the valve carriage, and the valve is operable to be impacted by the needle during the stroke. Also, the needle is operable to impact the valve carriage during the stroke. Moreover, the valve is operable to impact the internal stop during the stroke at a time different from the needle impacting the valve carriage.

Abstract: A fuel system comprises a fuel line that supplies fuel to an engine at a fuel line pressure. A first fuel pump selectively supplies fuel to the fuel line at a first pressure. A second fuel pump selectively supplies fuel to the fuel line at a second pressure that is greater than the first pressure. A check valve having an inlet in communication with an exit port of the first fuel pump and an outlet in communication with the fuel line is positioned based on the fuel line pressure and the first pressure.