Abstract: A modular mail processing method and control system for sorting pieces of incoming, internal, and outgoing mail including a plurality of sorting bins which correspond to either mail stops or zip codes depending on which sort plan is selected. The modular mail processing method and control system permitting mixed pieces of mail of various sizes to be sorted. Additionally, an internal mail envelope, which has address regions consisting of blocks, may be utilized in connection with the modular mail processing method and control system in order to allow accurate detection of handwritten addresses.

Abstract: A tension release mechanism for use with a dancer pulley assembly includes a first horizontal plate having an upper surface and a lower surface, a swing arm having a first end pivotally mounted to the first horizontal plate on the lower surface thereof and being pivotal about a vertical pivot axis A, a second horizontal plate having an upper surface and a lower surface and being spaced vertically above the first horizontal plate by at least one vertical support, a pulley shaft having an upper end and a lower end, the lower end being mounted on the second end of the swing arm and extending upwardly through an arcuate opening formed in the first horizontal plate, a dancer pulley rotatably mounted on the pulley shaft between the first and second horizontal plates for rotation about a vertical rotation axis B and being swingable on the swing arm through an arc defined by a distance between the pivot axis A and the rotation axis B, a guide for guiding the upper end of the pulley shaft during swinging motion of the

Abstract: A modular mail processing method and control system that includes a plurality of induction transport modules and a stacker/transport module. The system maintains a real time statistics concerning the mail flowing through the system. The modularity of the system increases its flexibility in adapting to sorting either incoming or outgoing mail. In addition, a variety of readers and printers can be employed in the system to meet the needs of a particular customer.

Abstract: A dancer pulley assembly includes a first horizontal plate having an upper surface and a lower surface, a swing arm having a proximal end pivotally mounted to the first horizontal plate on the lower surface thereof and being pivotal about a vertical pivot axis A, a second horizontal plate having an upper surface and a lower surface and being spaced vertically above the first horizontal plate by at least one vertical support, a pulley shaft having an upper end and a lower end, the lower end being mounted on a distal end of the swing arm and extending upwardly through an arcuate opening formed in the first horizontal plate, a dancer pulley rotatably mounted on the pulley shaft between the first and second horizontal plates for rotation about a vertical rotation axis B and being swingable on the swing arm through an arc defined by a distance between the pivot axis A and the rotation axis B, means for guiding the upper end of the pulley shaft during swinging motion of the dancer pulley, and means for adjusting th