Abstract: A spray gun includes a gun body having a front body portion and a spray cap assembly attached to the front body portion of the gun body. The spray cap assembly includes a nozzle assembly and a spray cap positioned over the nozzle assembly. The nozzle assembly includes a nozzle piece configured to attach to the front body portion of the gun body and an air flow guide surrounding the nozzle piece. The spray cap interfaces with the air flow guide. The air flow guide is configured to engage with the nozzle piece so that the air flow guide is prevented from moving past the nozzle piece.

Abstract: Various embodiments concern a handheld paint sprayer for spraying a paint. The sprayer can comprise a shell body comprising a door that, when opened, exposes an opening into an interior of the shell body, the door configured to close over the opening. The sprayer can further comprise a trigger connected to a handle, a motor in the interior, and a paint reservoir connected to the shell body. The sprayer can further comprise a nozzle in fluid communication with the reservoir and a pump located in the interior of the shell body. The pump is operated by the motor, the pump configured to pump the paint from the reservoir out of the nozzle as a spray. The pump is removable from the interior of the shell body through the opening when the door is opened but is not removable through the opening when the door is closed.

Abstract: A spray gun adapter establishes fluid communication between a fluid pump of a handheld airless spray gun and an applicator accessory. The adapter comprises an adapter body, a head attached to the adapter body, and a protrusion. The adapter body comprises an upper portion, a lower portion, a radial inlet located in a sidewall of the adapter body between the upper and lower portions, and an adapter bore having a first diameter in fluid communication with the radial inlet. The head attached to the adapter body is attached at the upper portion of the adapter body. The head comprises a cavity in fluid communication with the adapter bore and having a second diameter larger than the first diameter, an adapter outlet located in the upper portion of the adapter body and in fluid communication with the cavity, and a handle extending radially from the head. The protrusion extends radially from the adapter body between the upper portion and the lower portion of the adapter body.

Abstract: Various embodiments concern a sprayer having a blower that outputs a HVLP flow of air into a hose, the hose connecting with a spray gun. A pressure sensor measures pressure of the HVLP air within the hose via a tube that branches from a fitting to which the hose connects. If the sensor indicates that the pressure level has increased above a threshold amount, indicating that the trigger of the spray gun is not being actuated, then power output to the blower is reduced (e.g., stopped). HVLP air is trapped within the hose by two valves when the trigger is not actuated. When the sensor indicates that the pressure level has decreased, corresponding to release of the trapped HVLP air into the gun for spraying by actuation of the trigger, power to the blower is increased (e.g., resumed).

Abstract: The invention, generally (10), has an injection molded box (12), in which is mounted a small air compressor (14). The modular assembly (16) can be installed in place of the intake filters (18) on an HVLP spray system (20), with the filter componentry (18) being relocated to the air intake side (22) of the compressor package (16).

Abstract: An HVLP spray system and toolbox design offers a fully integrated system that is durable on the jobsite, has internal storage for all basic tools needed to do the job and offers integrated user features specific to the application.

Abstract: An air-assisted sprayer comprises a platform, an air reservoir, a fluid reservoir, a spray cap and a dual flow valve. The air reservoir extends through the platform and is configured to receive a source of pressurized air. The fluid reservoir extends through the platform to intersect the air reservoir, and is configured to receive a source of pressurized fluid. The spray cap is configured to receive pressurized air from the air reservoir and pressurized fluid from the fluid reservoir to discharge a stream of atomized fluid from the platform. The dual flow valve is positioned within the platform to intersect the air reservoir and the fluid reservoir to simultaneously vary volumetric flow rates of the pressurized air and the pressurized fluid over a range.

Abstract: An air-assisted sprayer comprises a platform, an air reservoir, a fluid reservoir, a spray cap and a dual flow valve. The air reservoir extends through the platform and is configured to receive a source of pressurized air. The fluid reservoir extends through the platform to intersect the air reservoir, and is configured to receive a source of pressurized fluid. The spray cap is configured to receive pressurized air from the air reservoir and pressurized fluid from the fluid reservoir to discharge a stream of atomized fluid from the platform. The dual flow valve is positioned within the platform to intersect the air reservoir and the fluid reservoir to simultaneously vary volumetric flow rates of the pressurized air and the pressurized fluid over a range.

Abstract: A system for flushing an airless sprayer essentially reverses operation such that the spray gun is immersed in a container of water or other solvent and that fluid is pulled through the pump and flushed through the normal inlet tube. The preferred embodiment attaches a fluid bar to the front of the spray gun to redirect the fluid for flushing. This reverse flushing action allows quicker flushing using less fluid.