Patents by Inventor Dieter Funk

Dieter Funk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8448466
    Abstract: The glass sheets (2) of an asymmetric glass-sheet pair, which is intended for the production of laminated glass, are preheated in a preheating furnace (1) and then undergo a press-bending process in a press-bending station (4). By means of a temperature measuring point (11) arranged at the exit of the press-bending station, it is ensured that the glass sheets exhibit a uniform bending behavior, in order to guarantee identical restoring forces during cooling. The temperature measuring point (11) is connected to a control device (16), which causes an intermediate cooling of the glass sheet heating more rapidly by means of an intermediate cooling installation (12, 13) in the pre-heating furnace and/or lengthens its dwell time in the press-bending station (4) by means of a timing control element (15).
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: May 28, 2013
    Assignee: Pilkington Automotive Deutschland GmbH
    Inventors: Dieter Funk, Joachim Pilz, Peter Michels
  • Patent number: 7866187
    Abstract: A press bending station includes an annular mold (5) and a full-face mold (6). Holes (10), selectively connected to a negative pressure source, are placed in portions of the full-face mold (6) that are determined by the configuration of the annular mold when the annular mold comes into contact with a heated glass sheet (2) during the press bending process. The sheet (2) is drawn by negative pressure through the holes (10) towards the full-face mold (6) and thus acquires its shape. Positive pressure may be selectively applied to the holes (10) to release the sheet (2). According to the invention, at least some of the holes (10) are arranged in at least one groove (11) formed in the mold face of the full-face mold. The grooves (11) according to the invention accelerate considerably the removal by negative pressure of the air between the molding face of the full-face mold (6) and the glass sheet (2) to be bent and thus improve the press bending process.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: January 11, 2011
    Assignees: Pilkington North America, Inc., Pilkington Automotive Deutschland GmbH
    Inventors: Robert J. Boisselle, Dieter Funk, Joachim Pilz, Andreas Gorges
  • Patent number: 7866186
    Abstract: The gas cushion serves to support a preheated glass sheet and is produced by a chamber, which is connected to a source (21) of compressed gas. The upper wall (10) of the chamber is adapted to the shape of the glass sheet and has a plurality of apertures for the passage of gas in the form of nozzles (14), which comprise an entry bore (22) and, following thereupon, a progressively widening exit hole (16) with a nozzle exit area (15). The upper wall (10) of the chamber has a greater degree of perforation (sum of the nozzle exit areas (15) in relation to the total area of the respective zone) in its edge zone (12, 13) than in its central zone (11). The nozzles ensure that no jet marks can arise. The gas of the gas cushion can also flow out undisturbed at the side, so that no cooling edges are present and the occurrence of cooling shadows is accordingly avoided.
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: January 11, 2011
    Assignee: Pilkington Automotive Deutschland GmbH
    Inventors: Dieter Funk, Joachim Pilz, Peter Michels
  • Publication number: 20060277947
    Abstract: The gas cushion serves to support a preheated glass sheet and is produced by a chamber, which is connected to a source (21) of compressed gas. The upper wall (10) of the chamber is adapted to the shape of the glass sheet and has a plurality of apertures for the passage of gas in the form of nozzles (14), which comprise an entry bore (22) and, following thereupon, a progressively widening exit hole (16) with a nozzle exit area (15). The upper wall (10) of the chamber has a greater degree of perforation (sum of the nozzle exit areas (15) in relation to the total area of the respective zone) in its edge zone (12, 13) than in its central zone (11). The nozzles ensure that no jet marks can arise. The gas of the gas cushion can also low out undisturbed at the side, so that no cooling edges are present and the occurrence of cooling shadows is accordingly avoided.
    Type: Application
    Filed: March 22, 2004
    Publication date: December 14, 2006
    Applicant: Pilkington Automotive Deutschland GmbH
    Inventors: Dieter Funk, Joachim Pilz, Peter Michels
  • Publication number: 20060260359
    Abstract: The glass sheets (2) of an asymmetric glass-sheet pair, which is intended for the production of laminated glass, are preheated in a preheating furnace (1) and then undergo a press-bending process in a press-bending station (4). By means of a temperature measuring point (11) arranged at the exit of the press-bending station, it is ensured that the glass sheets exhibit a uniform bending behaviour, in order to guarantee identical restoring forces during cooling. The temperature measuring point (11) is connected to a control device (16), which causes an intermediate cooling of the glass sheet heating more rapidly by means of an intermediate cooling installation (12, 13) in the pre-heating furnace and/or lengthens its dwell time in the press-bending station (4) by means of a timing control element (15).
    Type: Application
    Filed: March 22, 2004
    Publication date: November 23, 2006
    Applicant: Pilkington Automotive Deutschland GmbH
    Inventors: Dieter Funk, Joachim Pilz, Peter Michels
  • Publication number: 20050061034
    Abstract: A press bending station includes an annular mold (5) and a full-face mold (6). Holes (10), selectively connected to a negative pressure source, are placed in portions of the full-face mold (6) that are determined by the configuration of the annular mold when the annular mold comes into contact with a heated glass sheet (2) during the press bending process. The sheet (2) is drawn by negative pressure through the holes (10) towards the full-face mold (6) and thus acquires its shape. Positive pressure may be selectively applied to the holes (10) to release the sheet (2). According to the invention, at least some of the holes (10) are arranged in at least one groove (11) formed in the mold face of the full-face mold. The grooves (11) according to the invention accelerate considerably the removal by negative pressure of the air between the molding face of the full-face mold (6) and the glass sheet (2) to be bent and thus improve the press bending process.
    Type: Application
    Filed: September 24, 2003
    Publication date: March 24, 2005
    Inventors: Robert Boisselle, Dieter Funk, Joachim Pilz, Andreas Gorges
  • Patent number: 6009726
    Abstract: Process for bending the outer glass pane and the inner glass pane of laminated safety glass panes bend with predefined curvature geometry. The press-bending system incorporates a bending station, a discharge station, as well as between bending station and discharge station, a conveyor shuttle. The glass panes to be bent, heated to bending temperature, are introduced singly into the bending station with the aid of a transfer line and are bent in it, taking account of the predefined curvature geometry of the laminated safety glass panes. The outer glass pane and the inner glass pane are subjected to optimizing bending at a temperature, which is in the lower bending temperature range, in the discharge station assigned to them. To carry out optimizing bending, the glass panes are lifted off the conveyor shuttle with the aid of a take-off device, which take-off device possesses an optimizing contour at least in the edge area.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: January 4, 2000
    Assignee: Flachglas Automotive GmbH
    Inventor: Dieter Funk
  • Patent number: 5927469
    Abstract: A method and apparatus for aligning sheets of material moving along a path of travel with respect to a reference line or center line or reference point is shown. A lifter and conveyor will lift a sheet of material traveling in a plane of movement along a path of travel above said plane of movement and move it laterally of said path of travel into contact with an alignment plate, the alignment plate places the sheet of material in a pre-alignment position, the lifter and conveyor lowers, redepositing the sheet of material in the plane of travel, and the alignment plate moves the sheet of material into a final alignment position.
    Type: Grant
    Filed: May 20, 1997
    Date of Patent: July 27, 1999
    Inventors: Thomas A. Dunifon, John S. Tomik, Brendan M. Buckley, Hans-Dieter Funk
  • Patent number: 5755845
    Abstract: The invention relates to the press bending and tempering of glass sheets, especially for use as glazings in vehicles. When the press bending system is not located in a heated environment such as a furnace, it is important to maintain the glass sheets at a sufficiently high temperature for an adequate degree of temper to be achieved on quenching the sheet. The present invention provides a method of bending and tempering a thin glass sheet comprising pressing the substantially horizontal sheet between moulds having opposed complementary shaping surfaces, at least one of the surfaces being heated, and subsequently quenching the surfaces of the sheet characterised in that the heated shaping surface is maintained at a temperature in the range from 200.degree. C. to 350.degree. C.
    Type: Grant
    Filed: January 3, 1997
    Date of Patent: May 26, 1998
    Assignees: Pilkington Glass Limited, Flachglas Aktiengesellschaft, Libbey-Owens-Ford Company
    Inventors: Alan Charles Woodward, Han-Dieter Funk, Richard A. Herrington
  • Patent number: 5735922
    Abstract: Glass sheets are press bent and tempered, especially for use as glazings in vehicles. Such glazings are required to be accurately bent to a complex shape while meeting high standards of optical quality and fracture safety at an acceptable cost. A method of bending and tempering a glass sheet is provided comprising heating the sheet in a furnace, including heating at least one portion of the sheet to a higher temperature than another portion, conveying the sheet out of the furnace and into a press bending station, shaping the sheet by pressing it between opposed complementary upper and lower press members, at least one of the members being internally heated, transferring the bent glass sheet onto a shuttle carrier ring conforming to the periphery of the sheet, and tempering the sheet while supported on the carrier ring. A corresponding apparatus is also described.
    Type: Grant
    Filed: February 28, 1997
    Date of Patent: April 7, 1998
    Assignees: Pilkington Glass Limited, Flachglas Aktiengesellschaft, Libbey-Owens-Ford Company, Nippon Sheet Glass Co., Limited
    Inventors: Alan Charles Woodward, Hans-Dieter Funk, Richard A. Herrington, Kazunori Yuki
  • Patent number: 5672189
    Abstract: Press-bending station for bending sheets of glass during the course of automated production of identical motor vehicle windows within specified batch sizes, where the glass sheets to be bent are heated in a continuous furnace to a specified bending temperature and directly after leaving the continuous furnace are fed in horizontal position with the aid of a horizontal conveyor into the press-bending station. It incorporates a male press mold and a female press mold. The male press mold is a cast full mold and consists of an aluminum alloy. The male press mold possesses heating passages for fluid heating with the aid of a liquid heat transfer medium and can be heated with sufficiently homogeneous temperature distribution to a thermal expansion temperature which is below the bending temperature. The temperature of the male press mold can be controlled and/or regulated by means of the liquid heat transfer medium.
    Type: Grant
    Filed: April 12, 1995
    Date of Patent: September 30, 1997
    Assignee: Flachglas Aktiengesellschaft
    Inventors: Dieter Funk, Dieter Bruns, Rolf Wenning, Walter Brans
  • Patent number: 5599367
    Abstract: Process for operation of a press-bending station for bending glass sheets during the course of automated production of motor vehicle windows, during which manufacture the glass sheets to be bent are fed into a cyclically operating press-bending station, and after the bending operation are fed out of the press-bending station with the aid of a means of conveyance in the form of a shuttle ring into a cooling and/or toughening station. The press-bending station incorporates in its press an upper male press mold with vacuum-locating device for the bent glass sheet, a lower female press mold and the shuttle ring. The press incorporates a press upper beam which is movable up and down, to which a male press mold is attached. The bent glass sheet retained under the male press mold with the aid of the vacuum-locating device is fed to the shuttle ring by a downward movement.
    Type: Grant
    Filed: April 12, 1995
    Date of Patent: February 4, 1997
    Assignee: Flachglas Aktiengesellschaft
    Inventors: Dieter Funk, Dieter Bruns, Rolf Wenning, Walter Brans
  • Patent number: 5597397
    Abstract: A transfer device for bent glass sheets during the course of automated production of motor vehicle glass windows on a production line with continuous furnace, bending press, toughening station and device for onward conveyance of the toughened glass sheets. The transfer device operates between the bending press and the toughening station. The transfer device is a shuttle transfer device whose shuttle is guided on shuttle guide rails. The shuttle guide rails are supported statically on the one hand on the press frame of the bending press and on the other hand on the station frame of the toughening station as beams on two supports or as continuous beams. The shuttle incorporates a shuttle frame as well as a shuttle ring mounted therein and the shuttle frame is guided on the shuttle guide rails by means of a shuttle frame mounting which movable on the shuttle guide rails. The shuttle ring is adjustable in relation to the shuttle frame mounting and thus in relation to the male bending mold.
    Type: Grant
    Filed: April 12, 1995
    Date of Patent: January 28, 1997
    Assignee: Flachglas Aktiengesellschaft
    Inventors: Dieter Funk, Dieter Bruns, Rolf Wenning, Walter Brans, Joachim Pilz