Abstract: A hot melt adhesive hose assembly has a redundant control circuit fixedly mounted thereon which comprises a pair of heater circuits for heating a hot melt adhesive hose assembly to a predetermined temperature level, and a pair of temperature sensors which are used to sense the temperature of the hot melt adhesive hose assembly wherein the sensed temperature level will be used to control energization of the heater circuits in order to maintain the desired temperature level. A first one of the heater circuits is initially electrically connected to the hot melt adhesive hose assembly electrical circuitry, and in a similar manner, a first one of the temperature sensors is likewise electrically connected to the hot melt adhesive hose assembly electrical circuitry.

Abstract: An electronic control circuit, for use in connection a hot melt adhesive dispensing system having a relatively large applicator head, has a plurality of heater circuits and a plurality of temperature sensors disposed upon different regions of the relatively large applicator head, wherein the electronic control circuitry can effectively interface between the plurality of heater circuits and the plurality of temperature sensors, and the adhesive supply unit (ASU) hose and head connector, so as to control individual ones of the plurality of heater circuits and thereby ensure that all of the heater circuits will maintain the same temperature setting throughout all regions of the applicator head.

Abstract: A redundant control circuit comprises a pair of heater circuits for heating a hot melt adhesive hose assembly to a predetermined temperature level, and a pair of temperature sensors which are used to sense the temperature of the hot melt adhesive hose assembly and to control energization of the heater circuits in order to maintain the desired temperature level. A first one of the heater circuits would initially be electrically connected to the hot melt adhesive hose assembly electrical circuitry, and in a similar manner, a first one of the temperature sensors would likewise be electrically connected to the hot melt adhesive hose assembly electrical circuitry.

Abstract: A material dispensing system for dispensing material onto a moving substrate (110), including a material dispensing nozzle (102), a material dispensing control signal controller (130) coupled to the material dispensing nozzle, a material dispensing control signal generator (120) coupled to the material dispenser control signal controller, the material dispensing control signal generator sending a material dispensing control signal to the material dispensing control signal controller, wherein the material dispensing control signal controller controls the material dispensing control signal from the material dispensing control signal generator based on the substrate speed input signal, and the material dispensing control signal controller sends the controlled material dispensing control signal to the material dispensing nozzle.

Abstract: Hot melt adhesive sensing systems and methods including detecting (410) multiple areas of a target, for example, a hot adhesive material, by sensing changes in temperature with a corresponding number of thermal sensors, summing (420) an output of the thermal sensors, and evaluating (430) the summed output by comparing the summed output with a reference, the results of which may be assessed relative to a specified tolerance.

Abstract: A hot melt adhesive sensing system and methods including detecting (410) multiple areas of a target, for example a hot adhesive material, by sensing changes in temperature with a corresponding number of thermal sensors, summing (420) an output of the thermal sensors, and evaluating (430) the summed output by comparing the summed output with a variable reference, the results of which may be assessed relative to a specified tolerance.

Abstract: Hot-melt equipment is provided with Internet as well as Intranet connectivity capabilities, resulting in numerous service, maintenance and cost efficiencies. The equipment is configured as a web server which contains web pages presenting an operational status of the equipment to a remote user, such as a vendor's technical support person, in a user-friendly format, such as HTML. The web pages allow the user to browse through numerous parameters of the equipment, and facilite remote control or trouble-shooting of the equipment. The hot-melt equipment is also provided with email capability to notify, by emails in human-readable form, a service center of a scheduled maintenace task or an abnormal operation mode of the equipment.

Abstract: An adhesive supply unit for melting solid and quasi/solid materials, such as polyurethane (PUR) and other hot melt adhesives, is disclosed. The unit features an air control system that automatically starts, when the hopper lid is closed, to remove moisture from the moisture laden air in the hopper interior by alternately applying a vacuum to the hopper interior and then replacing the air with plant air that has passed through a series of dryers and filters. The dryers/filters, valving mechanisms and tubing are mounted directly to the machine body with a panel bolted to the machine, eliminating the need for storing the air control system on a separate cart. A sensor verifies that the hopper lid is securely closed before automatically initiating the drying/purging cycles which are repeated a number of times to assure appropriate dehumidification of air to acceptable levels.