Patents by Inventor Dietmar Wastian

Dietmar Wastian has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230212109
    Abstract: The present invention relates to a method for operating a plant for continuous production of an isocyanate by converting a primary amine A with phosgene P whilst maintaining, based on the amino groups of the primary amine, a stoichiometric excess of phosgene in the presence of a solvent L in the liquid phase, using a first, adiabatically operated reaction chamber and a second, isothermally operated reaction chamber. The method is characterised in that a combination of measures, in particular the maintenance of a sufficiently high starting pressure and a sufficiently high starting temperature, is applied in order to bring the plant back into the target state, standard operation, starting from a state of interruption to production.
    Type: Application
    Filed: May 12, 2021
    Publication date: July 6, 2023
    Inventors: Dietmar Wastian, Anke Hielscher, Juergen Spriewald, Achim Wildermuth
  • Patent number: 10875827
    Abstract: The present invention relates to a process for preparing an isocyanate by reacting a primary amine with phosgene, comprising I) providing an amine solution, II) providing a phosgene solution, III) mixing the amine solution with the phosgene solution in a mixing unit, followed by IV) further conversion in an adiabatically operated reaction zone and the removing of the gas phase formed as a result of the chemical reaction in a separation zone, V) expanding the remaining liquid phase in two or three stages, VI) further conversion of the liquid phase remaining after the last expansion stage in an indirectly heated reaction zone and VII) isolating the isocyanate from the reaction solution obtained therein.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: December 29, 2020
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Knauf, Juergen Spriewald, Anke Hielscher, Volker Michele, Dietmar Wastian, Christian Steffens
  • Patent number: 10851048
    Abstract: A process for preparing an isocyanate by reacting a primary amine with phosgene. The process includes providing an amine solution and adjusting its temperature in a heat exchanger, providing a phosgene solution and adjusting its temperature in a heat exchanger, mixing the amine solution with the phosgene solution, further conversion in an adiabatically operated reaction zone and the removing of the gas phase formed as a result of the chemical reaction in a separation zone, expanding the remaining liquid phase, further conversion of the liquid phase remaining after expansion in an indirectly heated reaction zone, and isolating the isocyanate from the obtained reaction solution. The temperature in the reaction zone and the temperature in the separation zone is adjusted by fixing a target value of 110° C. to 145° C.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: December 1, 2020
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Knauf, Christian Steffens, Anke Hielscher, Dietmar Wastian, Juergen Spriewald
  • Publication number: 20200148629
    Abstract: The present invention relates to a process for preparing an isocyanate by reacting a primary amine with phosgene, comprising I) providing an amine solution and adjusting its temperature in a heat exchanger, II) providing a phosgene solution and adjusting its temperature in a heat exchanger, III) mixing the amine solution with the phosgene solution in a mixing unit, followed by IV) further conversion in an adiabatically operated reaction zone and the removing of the gas phase formed as a result of the chemical reaction in a separation zone, V) expanding the remaining liquid phase, VI) further conversion of the liquid phase remaining after expansion in an indirectly heated reaction zone and VII) isolating the isocyanate from the reaction solution obtained therein, in which the temperature in the reaction zone and separation zone is adjusted by fixing a target value within a range from 110° C. to 145° C.
    Type: Application
    Filed: November 8, 2019
    Publication date: May 14, 2020
    Inventors: Thomas Knauf, Christian Steffens, Anke Hielscher, Dietmar Wastian, Juergen Spriewald
  • Publication number: 20200148630
    Abstract: The present invention relates to a process for preparing an isocyanate by reacting a primary amine with phosgene, comprising I) providing an amine solution, II) providing a phosgene solution, III) mixing the amine solution with the phosgene solution in a mixing unit, followed by IV) further conversion in an adiabatically operated reaction zone and the removing of the gas phase formed as a result of the chemical reaction in a separation zone, V) expanding the remaining liquid phase in two or three stages, VI) further conversion of the liquid phase remaining after the last expansion stage in an indirectly heated reaction zone and VII) isolating the isocyanate from the reaction solution obtained therein.
    Type: Application
    Filed: November 8, 2019
    Publication date: May 14, 2020
    Inventors: Thomas Knauf, Juergen Spriewald, Anke Hielscher, Volker Michele, Dietmar Wastian, Christian Steffens
  • Patent number: 10435353
    Abstract: The invention relates to the production of isocyanates by means of phosgenation of the corresponding primary amines in the gas phase, wherein the reactant flows of amine and phosgene are fed separately to a reactor through a pre-heated inert gas flow. Isocyanates within the sense of the invention are, in the broadest sense, all isocyanates whose corresponding amines can be substantially converted into the gas phase without decomposing, with the exception of 1,5-pentane diisocyanate.
    Type: Grant
    Filed: November 29, 2016
    Date of Patent: October 8, 2019
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Joachim Zechlin, Tim Loddenkemper, Friedhelm Steffens, Dietmar Wastian
  • Patent number: 10329248
    Abstract: The invention relates to a method for producing 1,5-pentanediisocyanate (PDI) by reacting 1,5-pentanediamine (PDA) with phosgene in the gas phase.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: June 25, 2019
    Assignee: Covestro Deutschland AG
    Inventors: Josef Sanders, Martin Ehrig, Reinhard Halpaap, Manfred Keller-Killewald, Armin Schymura, Dietmar Wastian
  • Publication number: 20190112259
    Abstract: The invention relates to a method for producing 1,5-pentanediisocyanate (PDI) by reacting 1,5-pentanediamine (PDA) with phosgene in the gas phase.
    Type: Application
    Filed: December 7, 2018
    Publication date: April 18, 2019
    Inventors: Josef Sanders, Martin Ehrig, Reinhard Halpaap, Manfred Keller-Killewald, Armin Schymura, Dietmar Wastian
  • Patent number: 10173970
    Abstract: The invention relates to a method for producing 1,5-pentanediisocyanate (PDI) by reacting 1,5-pentanediamine (PDA) with phosgene in the gas phase.
    Type: Grant
    Filed: September 18, 2015
    Date of Patent: January 8, 2019
    Assignee: Covestro Deutschland AG
    Inventors: Josef Sanders, Martin Ehrig, Reinhard Halpaap, Manfred Keller-Killewald, Armin Schymura, Dietmar Wastian
  • Publication number: 20180370907
    Abstract: The invention relates to the production of isocyanates by means of phosgenation of the corresponding primary amines in the gas phase, wherein the reactant flows of amine and phosgene are fed separately to a reactor through a pre-heated inert gas flow. Isocyanates within the sense of the invention are, in the broadest sense, all isocyanates whose corresponding amines can be substantially converted into the gas phase without decomposing, with the exception of 1,5-pentane diisocyanate.
    Type: Application
    Filed: November 29, 2016
    Publication date: December 27, 2018
    Inventors: Joachim Zechlin, Tim Loddenkemper, Friedhelm Steffens, Dietmar Wastian
  • Patent number: 10112892
    Abstract: The present invention relates to a continuous process for preparing a polyisocyanate, in which a polyamine and phosgene are first converted predominantly to carbamoyl chloride and amine hydrochloride and only in minor proportions to polyisocyanate, and a portion of the carbamoyl chloride- and amine hydrochloride-containing reaction mixture thus obtained is recycled into the reaction with phosgene, wherein polyamine, phosgene and the carbamoyl chloride- and amine hydrochloride-containing reaction mixture are mixed intimately in a mixing unit. The portion of the carbamoyl chloride- and amine hydrochloride-containing reaction mixture which is not recycled into the phosgenation is worked up to give the polyisocyanate.
    Type: Grant
    Filed: June 27, 2016
    Date of Patent: October 30, 2018
    Assignee: Covestro Deutschland AG
    Inventors: Jürgen Arras, Jan Busch, Christian Steffens, Dietmar Wastian, Manfred Keller-Killewald, Holger Conzelmann
  • Publication number: 20180179150
    Abstract: The present invention relates to a continuous process for preparing a polyisocyanate, in which a polyamine and phosgene are first converted predominantly to carbamoyl chloride and amine hydrochloride and only in minor proportions to polyisocyanate, and a portion of the carbamoyl chloride- and amine hydrochloride-containing reaction mixture thus obtained is recycled into the reaction with phosgene, wherein polyamine, phosgene and the carbamoyl chloride- and amine hydrochloride-containing reaction mixture are mixed intimately in a mixing unit. The portion of the carbamoyl chloride- and amine hydrochloride-containing reaction mixture which is not recycled into the phosgenation is worked up to give the polyisocyanate.
    Type: Application
    Filed: June 27, 2016
    Publication date: June 28, 2018
    Inventors: Jürgen Arras, Jan Busch, Christian Steffens, Dietmar Wastian, Manfred Keller-Killewald, Holger Conzelmann
  • Publication number: 20170305842
    Abstract: The invention relates to a method for producing isocyanates by reacting the corresponding primary amines with phosgene in the gas phase, wherein the phosgene is injected into the gaseous amine flow in the interior of the flow tube via an outer ring channel and through several radial channels in an angle of ?90° relative to the flow direction of the gaseous amine flow, wherein a static mixer of the KENICS type is provided coaxially in the interior of the flow tube.
    Type: Application
    Filed: September 18, 2015
    Publication date: October 26, 2017
    Applicant: Covestro Deutschland AG
    Inventors: Josef Sanders, Armin Schymura, Martin Ehrig, Manfred Keller-Killewald, Dietmar Wastian
  • Publication number: 20170283370
    Abstract: The invention relates to a method for producing 1,5-pentanediisocyanate (PDI) by reacting 1,5-pentanediamine (PDA) with phosgene in the gas phase.
    Type: Application
    Filed: September 18, 2015
    Publication date: October 5, 2017
    Applicant: Covestro Deutschland AG
    Inventors: Josef Sanders, Martin Ehrig, Reinhard Halpaap, Manfred Keller-Killewald, Armin Schymura, Dietmar Wastian
  • Patent number: 8097751
    Abstract: A two-stage process for the preparation of organic isocyanates by reacting primary amines with phosgene in which: a) in a first stage, amine and phosgene are reacted in an adiabatically managed reaction, in which the temperature of reaction is restricted to values between 100 and 220° C. by actively adjusting the absolute pressure in the reactor to values between 8 and 50 bar by decompression, and the temperature is held at values between 100 and 220° C. until the stoichiometric conversion of phosgene has reached at least 80%; and then b) in a second stage, the reaction mixture from a) is decompressed to an absolute pressure of 1 to 15 bar and the reaction mixture is reacted further at temperatures between 90 and 240° C., optionally with the introduction of heat.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: January 17, 2012
    Assignee: Bayer MaterialScience AG
    Inventors: Daniel Koch, Spotswood Miller, Ricardo Serra, Dietmar Wastian, Jürgen Kirsch, Gerhard Wegener
  • Patent number: 8079752
    Abstract: The invention relates to a mixer reactor of the rotor-stator type. This mixer reactor comprises a substantially rotationally symmetric housing which has a distributing chamber, a mixing chamber, a front plate that modifies the cross-section of the housing between these two chambers, and there are separate inlets into the mixing chamber for at least two substances and an outlet for removing the mixed material or product. The inlet for the first substance is provided in the axis of rotation of the mixing chamber. Two or more channels are aligned radially outward from this inlet, and the first substance is transported through these channels and into the mixing chamber. The inlet for the at least second substance is constructed in the form of a plurality of openings in the front plate, these inlet openings being are arranged rotationally symmetrically to the axis of rotation. Each of these inlet openings for the at least second substance has a corresponding pin which can be displaced in the axial direction.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: December 20, 2011
    Assignee: Bayer MaterialScience AG
    Inventors: Andreas Rausch, Christian Steffens, Dietmar Wastian, Manfred Keller-Killewald, Matthias Böhm, Joachim Ritter, Marcus Grünewald
  • Patent number: 7612234
    Abstract: Processes for separating carbon monoxide from a hydrogen chloride-containing gas, which comprise reacting the carbon monoxide with chlorine to form phosgene and then optionally separating the phosgene from the hydrogen chloride-containing gas. The hydrogen chloride-containing gas that is used preferably derives from a phosgenation or isocyanate forming reaction.
    Type: Grant
    Filed: May 23, 2007
    Date of Patent: November 3, 2009
    Assignee: Bayer MaterialScience AG
    Inventors: Michel Haas, Dietmar Wastian, Tim Loddenkemper, Bernd Rüffer
  • Publication number: 20090175121
    Abstract: The invention relates to a mixer reactor of the rotor-stator type. This mixer reactor comprises a substantially rotationally symmetric housing which has a distributing chamber, a mixing chamber, a front plate that modifies the cross-section of the housing between these two chambers, and there are separate inlets into the mixing chamber for at least two substances and an outlet for removing the mixed material or product. The inlet for the first substance is provided in the axis of rotation of the mixing chamber. Two or more channels are aligned radially outward from this inlet, and the first substance is transported through these channels and into the mixing chamber. The inlet for the at least second substance is constructed in the form of a plurality of openings in the front plate, these inlet openings being are arranged rotationally symmetrically to the axis of rotation. Each of these inlet openings for the at least second substance has a corresponding pin which can be displaced in the axial direction.
    Type: Application
    Filed: December 16, 2008
    Publication date: July 9, 2009
    Inventors: Andreas Rausch, Christian Steffens, Dietmar Wastian, Manfred Keller-Killewald, Matthias Bohm, Joachim Ritter, Marcus Grunewald
  • Publication number: 20070276158
    Abstract: Processes for separating carbon monoxide from a hydrogen chloride-containing gas, which comprise reacting the carbon monoxide with chlorine to form phosgene and then optionally separating the phosgene from the hydrogen chloride-containing gas. The hydrogen chloride-containing gas that is used preferably derives from a phosgenation or isocyanate forming reaction.
    Type: Application
    Filed: May 23, 2007
    Publication date: November 29, 2007
    Applicant: Bayer Material Science AG
    Inventors: Michel Haas, Dietmar Wastian, Tim Loddenkemper, Bernd Ruffer
  • Patent number: 7202384
    Abstract: The present invention relates to a process for producing 5-nitro-3,4-dihydro-1(2H)-naphthalinone, 1,5-naphthalenediamine and 1,5-naphthalene diisocyanate, in which 4-(2-nitrophenyl)-n-butyronitrile is converted to 4-(2-nitrophenyl)-n-butyric acid.
    Type: Grant
    Filed: April 7, 2006
    Date of Patent: April 10, 2007
    Assignee: Bayer MaterialScience Aktiengesellschaft
    Inventors: Joachim Zechlin, Kai Verkerk, Dietmar Wastian, Kartin Joschek, Tim Loddenkemper, Wilfried Pinke, Michael Schelhaas, Georg Ronge