Abstract: Methods of providing a homogeneous or uniform catalytic coating on an inorganic fiber substrate include using a vacuum to coat the substrate, improved coating solutions or mixtures and/or drying methods to prevent migration of metal catalyst precursors to the exterior surfaces and edges of the inorganic fiber substrate. The methods may include adding a component to the first coating solution or mixture before coating the inorganic fiber substrate; applying a second coating solution or mixture to the coated inorganic fiber substrate; drying the coated inorganic fiber substrate at ambient conditions, under controlled conditions, or with microwave radiation; or optimizing an amount of a salt, water, or an organic solvent in the coating solution.

Abstract: Methods of providing a homogeneous or uniform catalytic coating on an inorganic fiber substrate include using a vacuum to coat the substrate, improved coating solutions or mixtures and/or drying methods to prevent migration of metal catalyst precursors to the exterior surfaces and edges of the inorganic fiber substrate. The methods may include adding a component to the first coating solution or mixture before coating the inorganic fiber substrate; applying a second coating solution or mixture to the coated inorganic fiber substrate; drying the coated inorganic fiber substrate at ambient conditions, under controlled conditions, or with microwave radiation; or optimizing an amount of a salt, water, or an organic solvent in the coating solution.

Abstract: A method of producing fibers includes exposing an inorganic composition to a plasma plume, where the plasma plume has a temperature of at least 1500° C. and a bulk velocity of at least 350 m/s. A system for producing fibers includes a plasma torch to produce the plasma plume and a feeding device to introduce the inorganic composition to the plasma plume.