Abstract: A method for making a decorative ear cover includes generating a positive mold of a user's ear, placing the mold on a thermoforming machine, placing a thermoforming film in the thermoforming machine such that the thermoforming film is disposed over the positive mold, activating the thermoforming machine, so as to heat the thermoforming film, provide suction on a bottom side of the thermoforming film, and thermoforming the film to a shape of the positive mold, thereby generating a decorative ear cover, de-activating the thermoforming machine and removing the decorative ear cover from the thermoforming machine, and trimming sides of the decorative ear cover such that only portions of the thermoforming film that reflect the shape of the positive mold remain.