Patents by Inventor Dingyuan Lu
Dingyuan Lu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12356755Abstract: According to the embodiments provided herein, a photovoltaic device can include an absorber layer. The absorber layer can be doped p-type with a Group V dopant and can have a carrier concentration of the Group V dopant greater than 4×1015 cm?3. The absorber layer can include oxygen in a central region of the absorber layer. The absorber layer can include an alkali metal in the central region of the absorber layer. Methods for carrier activation can include exposing an absorber layer to an annealing compound in a reducing environment. The annealing compound can include cadmium chloride and an alkali metal chloride.Type: GrantFiled: November 14, 2022Date of Patent: July 8, 2025Assignee: First Solar, Inc.Inventors: Hongbo Cao, Sachit Grover, William Hullinger Huber, Xiaoping Li, Dingyuan Lu, Roger Malik, Hongying Peng, Joseph John Shiang, Qianqian Xin, Gang Xiong
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Publication number: 20250176280Abstract: Photovoltaic devices with type II-VI semiconductor absorber materials having improved carrier extraction layers are described herein. Methods of treating semiconductor absorber layers and forming improved carrier extraction layers and p-type contact layers are described.Type: ApplicationFiled: February 28, 2023Publication date: May 29, 2025Applicant: First Solar, Inc.Inventors: Duyen Cao, Sachit Grover, James Hack, Chungho Lee, Dingyuan Lu, Gang Xiong
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Publication number: 20250120219Abstract: According to the embodiments provided herein, a photovoltaic device can include a buffer layer adjacent to an absorber layer doped p-type with a group V dopant. The buffer layer can have a plurality of layers compatible with group V dopants.Type: ApplicationFiled: October 14, 2024Publication date: April 10, 2025Applicant: First Solar, Inc.Inventors: Le Chen, Sachit Grover, Jason Kephart, Sergei Kniajanski, Chungho Lee, Xiaoping Li, Feng Liao, Dingyuan Lu, Rajni Mallick, Wenming Wang, Gang Xiong, Wei Zhang
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Patent number: 12261231Abstract: According to the embodiments provided herein, a method for forming a photovoltaic device can include depositing a plurality of semiconductor layers. The plurality of semiconductor layers can include a doped layer that is doped with a group V dopant. The doped layer can include cadmium selenide or cadmium telluride. The method can include annealing the plurality of semiconductor layers to form an absorber layer.Type: GrantFiled: May 23, 2022Date of Patent: March 25, 2025Assignee: First Solar, Inc.Inventors: Sachit Grover, Chungho Lee, Xiaoping Li, Dingyuan Lu, Roger Malik, Gang Xiong
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Patent number: 12119416Abstract: According to the embodiments provided herein, a photovoltaic device can include a buffer layer adjacent to an absorber layer doped p-type with a group V dopant. The buffer layer can have a plurality of layers compatible with group V dopants.Type: GrantFiled: October 23, 2019Date of Patent: October 15, 2024Assignee: First Solar, Inc.Inventors: Le Chen, Sachit Grover, Jason Kephart, Sergei Kniajanski, Chungho Lee, Xiaoping Li, Feng Liao, Dingyuan Lu, Rajni Mallick, Wenming Wang, Gang Xiong, Wei Zhang
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Publication number: 20240015992Abstract: Photovoltaic devices (100) with type ll-VI semiconductor absorber materials (160) having p-type contact layers (180) are obtained by forming a ll-VI absorber layer over a substrate stack (113), wherein the type II material includes cadmium (Cd) and the type VI material includes tellurium (Te); contacting an alkaline wash fluid, comprising a hydroxide, to a second surface of the absorber layer to produce a Cd-rich surface, depositing a p-type contact layer (180) over the absorber layer (160), whereby the p-type contact layer is directly adjacent to the Cd-rich layer, and wherein the p-type contact layer comprises at least one of: PTAA, P3HT, poly-TPD, TFB, TTF-1, TF8-TAA, TIF8-TAA, SGT-407, PCDTBT, SpiroOMeTAD, anthracene-based HTM, polythiophene, semiconducting polymers, NiO, CuSCN, or Cui; and depositing a conductive layer (190) over the p-type contact layer.Type: ApplicationFiled: December 1, 2021Publication date: January 11, 2024Applicant: First Solar, Inc.Inventors: Duyen Cao, Markus Gloeckler, Sachit Grover, James Hack, Chungho Lee, Dingyuan Lu, Aravamuthan Varadarajan, Gang Xiong, Zhibo Zhao
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Publication number: 20230082990Abstract: According to the embodiments provided herein, a photovoltaic device can include an absorber layer. The absorber layer can be doped p-type with a Group V dopant and can have a carrier concentration of the Group V dopant greater than 4×1015 cm?3. The absorber layer can include oxygen in a central region of the absorber layer. The absorber layer can include an alkali metal in the central region of the absorber layer. Methods for carrier activation can include exposing an absorber layer to an annealing compound in a reducing environment. The annealing compound can include cadmium chloride and an alkali metal chloride.Type: ApplicationFiled: November 14, 2022Publication date: March 16, 2023Applicant: First Solar, Inc.Inventors: Hongbo Cao, Sachit Grover, William Hullinger Huber, Xiaoping Li, Dingyuan Lu, Roger Malik, Hongying Peng, Joseph John Shiang, Qianqian Xin, Gang Xiong
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Patent number: 11502212Abstract: A photovoltaic device (100) can include an absorber layer (160). The absorber layer (160) can be doped p-type with a Group V dopant and can have a carrier concentration of the Group V dopant greater than 4×1015 cm?3. The absorber layer (160) can include oxygen in a central region of the absorber layer (160). The absorber layer (160) can include an alkali metal in the central region of the absorber layer (160). Methods for carrier activation can include exposing an absorber layer (160) to an annealing compound in a reducing environment (220). The annealing compound (224) can include cadmium chloride and an alkali metal chloride.Type: GrantFiled: December 7, 2017Date of Patent: November 15, 2022Assignee: First Solar, Inc.Inventors: Hongbo Cao, Sachit Grover, William Hullinger Huber, Xiaoping Li, Dingyuan Lu, Roger Malik, Hongying Peng, Joseph John Shiang, Qianqian Xin, Gang Xiong
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Publication number: 20220285569Abstract: According to the embodiments provided herein, a method for forming a photovoltaic device can include depositing a plurality of semiconductor layers. The plurality of semiconductor layers can include a doped layer that is doped with a group V dopant. The doped layer can include cadmium selenide or cadmium telluride. The method can include annealing the plurality of semiconductor layers to form an absorber layer.Type: ApplicationFiled: May 23, 2022Publication date: September 8, 2022Applicant: First Solar, Inc.Inventors: Sachit Grover, Chungho Lee, Xiaoping Li, Dingyuan Lu, Roger Malik, Gang Xiong
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Patent number: 11342471Abstract: According to the embodiments provided herein, a method for forming a photovoltaic device can include depositing a plurality of semiconductor layers. The plurality of semiconductor layers can include a doped layer that is doped with a group V dopant. The doped layer can include cadmium selenide or cadmium telluride. The method can include annealing the plurality of semiconductor layers to form an absorber layer.Type: GrantFiled: February 27, 2018Date of Patent: May 24, 2022Assignee: First Solar, Inc.Inventors: Sachit Grover, Chungho Lee, Xiaoping Li, Dingyuan Lu, Roger Malik, Gang Xiong
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Patent number: 11201257Abstract: According to the embodiments provided herein, a method for doping an absorber layer can include contacting the absorber layer with an annealing compound. The annealing compound can include cadmium chloride and a group V salt comprising an anion and a cation. The anion, the cation, or both can include a group V element. The method can include annealing the absorber layer, whereby the absorber layer is doped with at least a portion of the group V element of the annealing compound.Type: GrantFiled: January 14, 2019Date of Patent: December 14, 2021Assignee: First Solar, Inc.Inventors: Sachit Grover, Dingyuan Lu, Roger Malik, Gang Xiong
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Publication number: 20210376177Abstract: According to the embodiments provided herein, a photovoltaic device can include a buffer layer adjacent to an absorber layer doped p-type with a group V dopant. The buffer layer can have a plurality of layers compatible with group V dopants.Type: ApplicationFiled: October 23, 2019Publication date: December 2, 2021Applicant: First Solar, Inc.Inventors: Le Chen, Sachit Grover, Jason Kephart, Sergei Kniajanski, Chungho Lee, Xiaoping Li, Feng Liao, Dingyuan Lu, Rajni Mallick, Wenming Wang, Gang Xiong, Wei Zhang
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Publication number: 20210036178Abstract: According to the embodiments provided herein, a method for doping an absorber layer can include contacting the absorber layer with an annealing compound. The annealing compound can include cadmium chloride and a group V salt comprising an anion and a cation. The anion, the cation, or both can include a group V element. The method can include annealing the absorber layer, whereby the absorber layer is doped with at least a portion of the group V element of the annealing compound.Type: ApplicationFiled: January 14, 2019Publication date: February 4, 2021Applicant: First Solar, Inc.Inventors: Sachit Grover, Dingyuan Lu, Roger Malik, Gang Xiong
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Publication number: 20200381567Abstract: A photovoltaic device (100) can include an absorber layer (160). The absorber layer (160) can be doped p-type with a Group V dopant and can have a carrier concentration of the Group V dopant greater than 4×1015cm-3. The absorber layer (160) can include oxygen in a central region of the absorber layer (160). The absorber layer (160) can include an alkali metal in the central region of the absorber layer (160). Methods for carrier activation can include exposing an absorber layer (160) to an annealing compound in a reducing environment (220). The annealing compound (224) can include cadmium chloride and an alkali metal chloride.Type: ApplicationFiled: December 7, 2017Publication date: December 3, 2020Applicant: First Solar, Inc.Inventors: Hongbo Cao, Sachit Grover, William Hullinger Huber, Xiaoping Li, Dingyuan Lu, Roger Malik, Hongying Peng, Joseph John Shiang, Qianqian Xin, Gang Xiong
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Publication number: 20200035844Abstract: According to the embodiments provided herein, a method for forming a photovoltaic device can include depositing a plurality of semiconductor layers. The plurality of semiconductor layers can include a doped layer that is doped with a group V dopant. The doped layer can include cadmium selenide or cadmium telluride. The method can include annealing the plurality of semiconductor layers to form an absorber layer.Type: ApplicationFiled: February 27, 2018Publication date: January 30, 2020Applicant: First Solar, Inc.Inventors: Sachit Grover, Chungho Lee, Xiaoping Li, Dingyuan Lu, Roger Malik, Gang Xiong
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Publication number: 20140366946Abstract: Fabricating a layered precursor includes depositing a first film including a first indium gallium selenide compound on a substrate; then depositing a second film including a first CuSe compound; then heating the substrate, the first film and the second film to convert the first CuSe compound in the second film to a first Cu2-xSe (0=<x<1) compound; and then depositing a third film including a indium gallium selenide compound. A layered precursor includes a substrate; a first film coupled to the substrate, the first film including a first indium gallium selenide compound; a second film coupled to the first film, the second film including a first Cu2-xSe where (0=<x<=1) compound; and a third film coupled to the second film, the third film including a second indium gallium selenide compound.Type: ApplicationFiled: June 17, 2013Publication date: December 18, 2014Inventors: Baosheng Sang, Dingyuan Lu, Roy M. Miller, Casiano R. Martinez, Billy J. Stanbery
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Publication number: 20140209161Abstract: A technique includes fabricating a layered precursor including: depositing a first film including a first indium gallium selenide compound on a substrate; then depositing a second film including a CuSe compound; then heating the substrate, the first film and the second film to convert the CuSe compound in the second film to a Cu2-xSe (0.2=?x?1) compound; then reactively depositing a third film including a second indium gallium selenide compound to convert the first film, the second film and the third film into a CIGS absorber film; and forming nanoscale morphological asymmetries in the CIGS absorber film, wherein a surface portion of the CIGS absorber film has a distribution of grain sizes with gaps between most of their surface area characterized by reentrant angles which effectively trap light.Type: ApplicationFiled: August 13, 2013Publication date: July 31, 2014Applicant: HelioVolt CorporationInventors: Baosheng Sang, Dingyuan Lu, Roy Mark Miller, Casiano R. Martinez, Minsik Kim, Changsup Moon, Billy J. Stanbery
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Publication number: 20140170805Abstract: A machine includes a thermal ramp chamber; a thermal soak chamber coupled to the thermal ramp chamber; and a cooling chamber coupled to the thermal soak chamber. The cooling chamber can be an indirect cooling chamber including a thermal buffer that includes a substrate carrier. Each of the chambers can include an independently controlled elemental reactant source containing and supplying vapor having both i) independent control of a total vapor pressure of an elemental reactant containing vapor and ii) independent control of a partial vapor pressure of an elemental reactant vapor within that chamber.Type: ApplicationFiled: June 17, 2013Publication date: June 19, 2014Inventors: Michael Floyd Miller, Baosheng Sang, Dingyuan Lu, Billy J. Stanbery
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Publication number: 20120190180Abstract: A method for making a polycrystalline composition, wherein the method includes the steps of a) preparing a precursor material, b) heating the precursor material to a reaction temperature in the presence of a precursor vapor supplied from a source at a preselected partial pressure, for a sufficient time to initiate an interaction between the precursor material and the precursor vapor to form a heated precursor material, and c) cooling the heated precursor material at a predetermined cooling rate, optionally, in the presence of the precursor vapor supplied at a partial pressure, to yield the polycrystalline composition.Type: ApplicationFiled: January 24, 2011Publication date: July 26, 2012Inventors: Joseph D. LoBue, Dingyuan Lu, Louay Eldada