Abstract: The present disclosure describes a hydroentangled composite filter media that includes a first layer having a plurality of first staple fibers that are entangled. The plurality of first staple fibers have a denier between 0.01 to 1.0. The hydroentangled composite filter media may include a second layer having a plurality of second staple fibers that are entangled. The plurality of second staple fibers have a denier between 1.0 to 50. The second layer extends along and is entangled with the first layer so as to define a gradient of fiber denier along a thickness direction that extends from the first side to the second side. The hydroentangled composite filter media may include a bonding material that at least partially bonds the first staple fibers of the first layer to the second staple fibers of the second layer to impart stiffness to the hydroentangled composite filter media.

Abstract: Systems and methods are provided for detecting liquid in a textile article using one or more flexible sensors integrated in the textile article. The sensor data is forwarded to a computing device via a communication link by an interface element associated with the textile article. The computing device detects a location of liquid in the textile article proximate to the one or more flexible sensors based on a determination that a criterion is met.

Abstract: A woven fabric includes a plurality of warp yarns and a plurality of weft yarns interwoven with the plurality of warp yarns to define the woven fabric. Multiple weft yarns are inserted through the shed during weaving cycle to form higher thread count fabrics.

Abstract: A terry woven fabric includes hygro yarns structures. The hygro yarns are formed with soluble fibers, which are later removed, to define yarn structures with hollow cores.

Abstract: A woven fabric and related process that includes hygro yarn structures with hollow cores that formed into flat woven fabrics suitable for bedding applications.

Abstract: The present disclosure describes a hydroentangled woven fabric. The hydroentangled woven fabric includes a plurality of warp yarns and a plurality of weft yarns interwoven with the plurality of warp yarns to define the hydroentangled woven fabric. The hydroentangled woven fabric has a first side and a second side opposite the first side. The hydroentangled fabric has a plurality of compact interstitial spaces between the plurality of warp yarns and the plurality of weft yarns. The plurality of warp yarns and the plurality of weft yarns are bulky around the compact interstitial spaces. The hydroentangled fabric has a compact thickness that extends in a direction from the first side of the hydroentangled woven fabric to the second side of the hydroentangled woven fabric. The compact thickness and bulky warp and weft yarns give rise to a compact and moisture wicking hydroentangled woven fabric.

Abstract: Systems and methods are provided for detecting liquid in a textile article using one or more flexible sensors integrated in the textile article. The sensor data is forwarded to a computing device via a communication link by an interface element associated with the textile article. The computing device detects a location of liquid in the textile article proximate to the one or more flexible sensors based on a determination that a criterion is met.

Abstract: A bi-component continuous filament has a sheath-core arrangement including a first polymer component forming a sheath and including a polyamide, a polyolefin, or a polyester; a second polymer component forming a core and including a polyamide, a polyolefin, or a polyester; and a binding agent adhering the first polymer component to the second polymer component along a length of the filament such that the filament has a generally uniform cross-sectional shape along the length. The binding agent preferably includes a polyolefin modified by an acid anhydride. Articles made from such bi-component continuous filaments include, for example, bulk continuous filament (BCF) fibers and floor coverings, such as mats, rugs, and carpets.

Abstract: A terry fabric includes a ground component comprising a plurality of warp yarns and a plurality of weft yarns interwoven with the plurality of warp yarns. At least one of the plurality of warp yarns and the plurality of weft yarns include 5 twisted or plied yarns. The woven terry fabric includes a pile component that projects from the ground component in a direction away from the ground component. The pile component includes a plurality of piles that include absorbent pile yarns interwoven with the plurality warp yarns and the plurality of weft yarns.

Abstract: A system and method for tracking fiber along a textile supply chain aids in product tracking and can verify fiber source/origin. However, verifying the fiber origin and type in a textile product purchased at a retail location back to the bale is complicated by the nature of textile processes along the supply chain. The system as described in the present application addresses complications, such as contamination/cross-contamination, and is used to track fiber from bales of fiber processed into a textile product throughout a sequence of textile operations. The system captures, for each textile operation, a) input information, b) output information, and c) equipment information related to the equipment used in the textile operation. The output information is associated with the input information of a subsequent textile operation, thereby associating the input information and output information, for each textile operation, with the fiber information for the bales of fiber.

Abstract: A woven fabric with continuous filament, high bulk yarns on the fabric first side is disclosed, and related method and apparatus of manufacturing same.

Abstract: An embodiment of the present disclosure is a performance fabric. The performance fabric includes a plurality of warp yarns extending along a warp direction. The warp yarn includes a first warp yarn and a second warp yarn that is directly adjacent to the first warp yarn. The plurality of warp yarns are blended staple warp yarns each of which has cotton fibers and regenerated cellulosic fibers. The performance fabric includes a plurality of weft yarns interwoven with the plurality of warp yarns to define a woven fabric structure. The plurality of weft yarns includes at least one yarn comprising thermoplastic fibers or a blend yarn comprising regenerated cellulosic fibers.

Abstract: A top sheet for an absorbent personal care product is a water-permeable composite web produced by hydro-entangling a web of chemical free natural and/or cellulosic staple fibers and/or blend of natural and cellulosic staple fibers and a web of man-made continuous filament yards such that a first side of the composite web exposes the chemical free natural and/or cellulosic staple fibers and/or blend of natural and cellulosic staple fibers and an opposite second side of the composite web has the man-made continuous filament yarns. The web of chemical free natural and/or cellulosic staple fibers and/or blend of natural and cellulosic staple fibers is hydrophilic and the web of man-made continuous filament synthetic yarns is hydrophobic. The composite web weights between about 20 gsm and about 40 gsm.

Abstract: The present disclosure describes a tampon article, a composite fibrous web, and a method of making same. Such an article includes an outer carrier component including an inner surface that defines an internal void. Including an absorbent component elongate along an axis and is disposed in the internal void. The absorbent component includes an outer surface that extends about the axis and faces the inner surface. The absorbent component further includes a composite fibrous web of staple cellulosic fibers and a meltspun web of filaments entangled with the web of staple cellulosic fibers. The composite fibrous web can be in a compressed configuration in the internal void such that at least portion of the outer surface of the absorbent component is defined by the meltspun web of filaments. The tampon can include a withdrawal cord coupled to the absorbent component.

Abstract: A terry article includes a ground component including a plurality of ground warp yarns and a plurality of weft yarns, and a pile component disposed on at least one of a lower side and an upper side of the ground component. The pile component includes a first plurality of piles that extend away from the ground component along a vertical direction. The first plurality of piles are formed from a first set of pile yarns comprised of natural fibers and further define a first pile height. The pile component also includes a second plurality of piles that extend away from the ground component in the vertical direction. The second plurality of piles are formed from a set of continuous filament thermoplastic yarns and define a second pile height that is less than the first pile height.

Abstract: A system and method for tracking fiber along a textile supply chain aids in product tracking and can verify fiber source/origin. However, verifying the fiber origin and type in a textile product purchased at a retail location back to the bale is complicated by the nature of textile processes along the supply chain. The system as described in the present application addresses complications, such as contamination/cross-contamination, and is used to track fiber from bales of fiber processed into a textile product throughout a sequence of textile operations. The system captures, for each textile operation, a) input information, b) output information, and c) equipment information related to the equipment used in the textile operation. The output information is associated with the input information of a subsequent textile operation, thereby associating the input information and output information, for each textile operation, with the fiber information for the bales of fiber.

Abstract: A mattress pad for supporting a human body includes an upper layer, a lower layer, and a wadding layer therebetween including three distinct zones arranged along the length of the pad for varying support of the human body; the first zone is configured to support a head portion and a neck portion; the second zone is configured to support an upper body portion and a lumbar portion; and the third zone is configured to support a lower back portion and leg portion wherein thickness and length in these zones varies for providing the varying support.

Abstract: A method for producing environmentally friendly fabric and textile products without use of chemicals comprises a finishing process including the steps of: singeing, enzyme desizing; water washing, peaching, stentering, and sanforizing. The steps of the finishing process are purely physical and preferably uses only water, water vapor (steam), and enzymes, and not chemicals including chemical agents. As such, the finishing process is believed to be environmentally friendly.

Abstract: An embodiment of the present disclosure is a woven fabric comprising a plurality of warp yarns. Each one the warp yarns is a staple spun yarn. The fabric includes a plurality of weft yarns interwoven with the plurality of warp yarns to define the woven fabric. Each one of the plurality of weft yarns is a high bulk textured continuous filament yarn. The woven fabric defies a first side and a second side that is opposed to the first side. The plurality of weft yarns are interwoven with the plurality of warp yarns such that the weft yarns define a substantial majority of the face of the woven fabric, thereby exposing high bulk textured continuous filament yarns along a substantial majority of the face.