Abstract: A process is provided for recovering phosphoric acid from phospho gypsum produced as a by-product in a phosphoric acid production process and having water soluble P2O5 bound in the crystal lattice thereof. The process includes a) forming a suspension of phospho gypsum in an aqueous medium; b) subjecting the suspension to ultrasonic waves under conditions suitable to shatter the phospho gypsum crystal lattice releasing the bound water soluble P2O5 into the aqueous medium to produce phosphoric acid and a depleted phospho gypsum; c) separating the phosphoric acid from the depleted phospho gypsum and recovering the separated phosphoric acid; and d) optionally further treating the depleted phospho gypsum in a step to further reduce the level of any remaining water soluble P2O5 present in the depleted phospho gypsum. The level of the water soluble P2O5 in the depleted phospho gypsum is reduced to about 0.01% by weight.

Abstract: A method of reducing the iron content of starting material containing calcium, silicon and oxygen, and iron in the form of a ferrite and/or oxide, for example a steel slag, includes the steps of heating the starting material to a temperature of at least 800° C. and preferably between 900° C. and 1150° C. inclusive, in the presence of a reductant such as carbon monoxide and in the presence of a siliceous material with which non-ferrous oxides released during the reduction form high melting point compounds, to produce a magnetic form of iron, and removing at least some of the magnetic form of iron to produce a product, which may be used as a raw material in the cement industry.