Patents by Inventor Dirk Stiens
Dirk Stiens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11365483Abstract: A coated cutting tool has a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride and a multi-layered wear resistant coating deposited thereon has a total thickness from 4 to 25 ?m. The multi-layered wear resistant coating includes a TiAlCN layer (a) represented by the formula Ti1-xAlxCyNz with 0.2?x?0.97, 0?y?0.25 and 0.7?z?1.15 deposited by CVD, and a ?-Al2O3 layer (b) of kappa aluminium oxide deposited by CVD immediately on top of the TiAlCN layer (a). The Ti1-AlxCyNz layer (a) has an overall fiber texture with the {111} plane growing parallel to the substrate surface and a {111} pole figure, measured over an angle range of 0°???80° and the ?-Al2O3 layer (b) has an overall fiber texture with the {002} plane growing parallel to the substrate surface and a {002} pole figure, over an angle range of 0°???80°.Type: GrantFiled: June 20, 2017Date of Patent: June 21, 2022Assignee: WALTER AGInventors: Dirk Stiens, Thorsten Manns
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Patent number: 11286570Abstract: A coated cutting tool includes a substrate and a coating. The coating has an inner layer of 4-14 ?m thick Ti1-xAlxN, an intermediate layer of 0.05-1 ?m TiCN and at least one outer layer of 1-9 ?m ?-Al2O3. The ?-Al2O3 layer exhibits an X-ray diffraction pattern, as measured using CuK? radiation and theta-2theta scan. A texture coefficient TC(hkl) is defined according to Harris formula, wherein the (hkl) reflections used are (0 2 4), (1 1 6), (3 0 0) and (0 0 12), I(hkl)=measured intensity (peak intensity) of the (hkl) reflection, I0(hkl)=standard intensity according to ICDD's PDF-card No. 00-042-1468, n=number of reflections used in the calculation, and 3<TC(0 0 12)<4.Type: GrantFiled: January 26, 2018Date of Patent: March 29, 2022Assignee: WALTER AGInventors: Dirk Stiens, Thorsten Manns
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Patent number: 11247276Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride and a multi-layered wear resistant coating. The multi-layered wear resistant coating has a total thickness from 5 to 25 ?m and includes refractory coating layers deposited by chemical vapour deposition (CVD) or moderate temperature chemical vapour deposition (MT-CVD). The multi-layered wear resistant coating has at least one pair of layers (a) and (b), with layer (b) being deposited immediately on top of layer (a). Layer (a) is a layer of aluminium nitride having hexagonal crystal structure (h-AlN) and a thickness from 10 nm to 750 nm. Layer (b) is a layer of titanium aluminium nitride or titanium aluminium carbonitride represented by the general formula Ti1-xAlxCyNz with 0.4?x?0.95, 0?y?0.10 and 0.85?z?1.15, having a thickness from 0.5 ?m to 15 ?m, and at least 90% of the Ti1-xAlxCyNz of layer (b) has a face-centered cubic (fcc) crystal structure.Type: GrantFiled: March 31, 2017Date of Patent: February 15, 2022Assignee: Walter AGInventors: Dirk Stiens, Thorsten Manns
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Patent number: 10662524Abstract: A tool having includes a base body of cemented carbide, cermet, ceramics, steel or high-speed steel and a single-layer or multi-layer wear protection coating deposited thereon by CVD process and having a thickness within the range of from 2 ?m to 25 ?m. The wear protection coating has at least a Ti1-xAlxCyNz layer with 0.40?x?0.95, 0?y?0.10 and 0.85?z?1.15 having a thickness in the range of from 1 ?m to 16 ?m and having >85 vol-% face-centered cubic (fcc) crystal structure. The Ti1-xAlxCyNz layer includes precipitations of Ti1-oAloCpNq at the grain boundaries of the Ti1-xAlxCyNz crystallites have a higher Al content than inside the crystallites, wherein 0.95?o?1.00, 0?p?0.10, 0.85?q?1.15 and (0?x)?0.05.Type: GrantFiled: July 6, 2016Date of Patent: May 26, 2020Assignee: Walter AGInventors: Dirk Stiens, Thorsten Manns
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Publication number: 20200002819Abstract: A coated cutting tool includes a substrate and a coating. The coating has an inner layer of 4-14 ?m thick Ti1-xAlxN, an intermediate layer of 0.05-1 ?m TiCN and at least one outer layer of 1-9 ?m ?-Al2O3. The ?-Al2O3 layer exhibits an X-ray diffraction pattern, as measured using CuK? radiation and theta-2theta scan. A texture coefficient TC(hkl) is defined according to Harris formula, wherein the (hkl) reflections used are (0 2 4), (1 1 6), (3 0 0) and (0 0 12), I(hkl)=measured intensity (peak intensity) of the (hkl) reflection, 10(hkl)=standard intensity according to ICDD's PDF-card No. 00-042-1468, n=number of reflections used in the calculation, and 3<TC(0 0 12)<4.Type: ApplicationFiled: January 26, 2018Publication date: January 2, 2020Inventors: Dirk STIENS, Thorsten MANNS
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Publication number: 20190338424Abstract: A coated cutting tool has a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride and a multi-layered wear resistant coating deposited thereon has a total thickness from 4 to 25 ?m. The multi-layered wear resistant coating includes a TiAlCN layer (a) represented by the formula Ti1-xAlxCyNz with 0.2?x?0.97, 0?y?0.25 and 0.7?z?1.15 deposited by CVD, and a ?-Al2O3 layer (b) of kappa aluminium oxide deposited by CVD immediately on top of the TiAlCN layer (a). The Ti1-AlxCyNz layer (a) has an overall fiber texture with the {111} plane growing parallel to the substrate surface and a {111} pole figure, measured over an angle range of 0°???80° and the ?-Al2O3 layer (b) has an overall fiber texture with the {002} plane growing parallel to the substrate surface and a {002} pole figure, over an angle range of 0°???80°.Type: ApplicationFiled: June 20, 2017Publication date: November 7, 2019Inventors: Dirk STIENS, Thorsten MANNS
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Patent number: 10407777Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride, a multi-layered wear resistant coating and at least two refractory coating layers deposited. The at least two refractory coating layers include a first coating layer and a second coating layer deposited on top of each other. The first coating layer is titanium aluminum nitride or carbonitride Ti1-uAluCvNw, with 0.2?u?1.0, 0?v?0.25 and 0.7?w?1.15 deposited by CVD. The second coating layer is titanium carbonitride TixCyN1-y, with 0.85?x?1.1 and 0.4?y?0.85, and is deposited on top of the first coating layer by MT-CVD. The second TixCyN1-y coating layer has a columnar grain morphology and the overall fiber texture of the TixCyN1-y coating layer is characterized by a texture coefficient TC (1 1 1)>2.Type: GrantFiled: September 3, 2015Date of Patent: September 10, 2019Assignee: WALTER AGInventors: Dirk Stiens, Thorsten Manns, Sakari Ruppi
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Patent number: 10286453Abstract: A coated cutting tool insert includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride having deposited thereon a coating having a total thickness of 60 ?m, including one or more layers having a wear resistant layer of ?-Al2O3 of a thickness of 1 to 45 ?m deposited by chemical vapour deposition (CVD). The ?-Al2O3 layer includes at least two portions, a first thickness portion and a second thickness portion immediately on top of the first thickness portion. The first thickness portion has an essentially columnar ?-Al2O3 grain structure, and at a transition from the first thickness portion to the second thickness portion the grain boundaries of at least 1 out of 25 neighboring grains of the ?-Al2O3 grains undergo a directional change into a direction that is essentially perpendicular, 90±45 degrees, to the grain boundaries in the first thickness portion.Type: GrantFiled: January 29, 2015Date of Patent: May 14, 2019Assignee: SANDVIK INTELLECTUAL PROPERTY ABInventors: Sakari Ruppi, Hindrik Engstrom, Jonas Lauridsen, Oscar Alm, Peter Matsson, Tommy Larsson, Erik Lindahl, Jan Engqvist, Dirk Stiens
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Publication number: 20190111497Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride and a multi-layered wear resistant coating. The multi-layered wear resistant coating has a total thickness from 5 to 25 ?m and includes refractory coating layers deposited by chemical vapour deposition (CVD) or moderate temperature chemical vapour deposition (MT-CVD). The multi-layered wear resistant coating has at least one pair of layers (a) and (b), with layer (b) being deposited immediately on top of layer (a). Layer (a) is a layer of aluminium nitride having hexagonal crystal structure (h-AlN) and a thickness from 10 nm to 750 nm. Layer (b) is a layer of titanium aluminium nitride or titanium aluminium carbonitride represented by the general formula Ti1-xAlxCyNz with 0.4?x?0.95, 0?y?0.10 and 0.85?z?1.15, having a thickness from 0.5 ?m to 15 ?m, and at least 90% of the Ti1-xAlxCyNz of layer (b) has a face-centered cubic (fcc) crystal structure.Type: ApplicationFiled: March 31, 2017Publication date: April 18, 2019Inventors: Dirk STIENS, Thorsten MANNS
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Patent number: 10214810Abstract: A tool has a main part of hard metal, cermet, ceramic, steel, high-speed steel, and a single or multilayer wear protection coating applied onto the main part by CVD and which has a thickness from 3 ?m to 25 ?m. The wear protection coating has at least one Ti1?xAlxCyNz layer with stoichiometric coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 and a thickness from 1.5 ?m to 17 ?m. The T1?xAlxCyNz layer has a lamellar structure with lamellae with thickness of no more than 150 nm, preferably no more than 100 nm, particularly preferably no more than 50 nm. Lamellae are made of periodically alternating regions of the Ti1?xAlxCyNz layer with alternatingly different stoichiometric proportions of Ti and Al, having the same crystal structure (crystallographic phase), and the Ti1?xAlxCyNz layer has at least 90% vol. % of face centered cubic (fcc) crystal structure.Type: GrantFiled: March 3, 2015Date of Patent: February 26, 2019Assignee: Walter AGInventors: Dirk Stiens, Thorsten Manns, Sakari Ruppi
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Publication number: 20180216224Abstract: A tool having includes a base body of cemented carbide, cermet, ceramics, steel or high-speed steel and a single-layer or multi-layer wear protection coating deposited thereon by CVD process and having a thickness within the range of from 2 ?m to 25 ?m. The wear protection coating has at least a Ti1-xAlxCyNz layer with 0.40?x?0.95, 0?y?0.10 and 0.85?z?1.15 having a thickness in the range of from 1 ?m to 16 ?m and having >85 vol-% face-centered cubic (fcc) crystal structure. The Ti1-xAlxCyNz layer includes precipitations of Ti1-oAloCpNq at the grain boundaries of the Ti1-xAlxCyNz crystallites have a higher Al content than inside the crystallites, wherein 0.95?o?1.00, 0?p?0.10, 0.85?q?1.15 and (0?x)?0.05.Type: ApplicationFiled: July 6, 2016Publication date: August 2, 2018Inventors: Dirk STIENS, Thorsten MANNS
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Patent number: 9976213Abstract: A tool having a base body of carbide, cermet, ceramic, steel or high speed steel and a single-layer or multi-layer wear-protection coating applied thereto in a CVD process, wherein the wear-protection coating has at least one Ti1-xAlxCyNz layer having stoichiometry coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 wherein the Ti1-xAlxCyNz layer is of a thickness of 1 ?m to 25 ?m and has a crystallographic preferential orientation, which is characterized by a ratio of the intensities of the X-ray diffraction peaks of the crystallographic {111} plane and the {200} plane, wherein I{111}/I{200}>1+h (ln h)2, wherein h is the thickness of the Ti1-xAlxCyNz layer in micrometer.Type: GrantFiled: April 16, 2014Date of Patent: May 22, 2018Assignee: Walter AGInventors: Dirk Stiens, Sakari Ruppi, Thorsten Manns
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Publication number: 20170275765Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride, a multi-layered wear resistant coating and at least two refractory coating layers deposited. The at least two refractory coating layers include a first coating layer and a second coating layer deposited on top of each other. The first coating layer is titanium aluminium nitride or carbonitride Ti1-uAluCvNw, with 0.2?u?1.0, 0?v?0.25 and 0.7?w?1.15 deposited by CVD. The second coating layer is titanium carbonitride TixCyN1-y, with 0.85?x?1.1 and 0.4?y?0.85, and is deposited on top of the first coating layer by MT-CVD. The second TixCyN1-y coating layer has a columnar grain morphology and the overall fiber texture of the TixCyN1-y coating layer is characterized by a texture coefficient TC (1 1 1)>2.Type: ApplicationFiled: September 3, 2015Publication date: September 28, 2017Applicant: WALTER AGInventors: Dirk STIENS, Thorsten MANNS, Sakari RUPPI
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Publication number: 20170008092Abstract: A coated cutting tool insert includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride having deposited thereon a coating having a total thickness of 60 ?m, including one or more layers having a wear resistant layer of ?-Al2O3 of a thickness of 1 to 45 ?m deposited by chemical vapour deposition (CVD). The ?-Al2O3 layer includes at least two portions, a first thickness portion and a second thickness portion immediately on top of the first thickness portion. The first thickness portion has an essentially columnar ?-Al2O3 grain structure, and at a transition from the first thickness portion to the second thickness portion the grain boundaries of at least 1 out of 25 neighboring grains of the ?-Al2O3 grains undergo a directional change into a direction that is essentially perpendicular, 90±45 degrees, to the grain boundaries in the first thickness portion.Type: ApplicationFiled: January 29, 2015Publication date: January 12, 2017Inventors: Sakari RUPPI, Hindrik ENGSTROM, Jonas LAURIDSEN, Oscar ALM, Peter MATSSON, Tommy LARSSON, Erik LINDAHL, Jan ENGQVIST, Dirk STIENS
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Publication number: 20160333473Abstract: A tool has a main part of hard metal, cermet, ceramic, steel, high-speed steel, and a single or multilayer wear protection coating applied onto the main part by CVD and which has a thickness from 3 ?m to 25 ?m. The wear protection coating has at least one Ti1-xAlxCyNz layer with stoichiometric coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 and a thickness from 1.5 ?m to 17 ?m. The T1-xAlxCyNz layer has a lamellar structure with lamellae with thickness of no more than 150 nm, preferably no more than 100 nm, particularly preferably no more than 50 nm. Lamellae are made of periodically alternating regions of the Ti1-xAlxCyNz layer with alternatingly different stoichiometric proportions of Ti and Al, having the same crystal structure (crystallographic phase), and the Ti1-xAlxCyNz layer has at least 90% vol. % of face centered cubic (fcc) crystal structure.Type: ApplicationFiled: March 3, 2015Publication date: November 17, 2016Applicant: Walter AGInventors: Dirk STIENS, Thorsten MANNS, Sakari RUPPI
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Publication number: 20160053372Abstract: A tool having a base body of carbide, cermet, ceramic, steel or high speed steel and a single-layer or multi-layer wear-protection coating applied thereto in a CVD process, wherein the wear-protection coating has at least one Ti1-xAlxCyNz layer having stoichiometry coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 wherein the Ti1-xAlxCyNz layer is of a thickness of 1 ?m to 25 ?m and has a crystallographic preferential orientation, which is characterised by a ratio of the intensities of the X-ray diffraction peaks of the crystallographic {111} plane and the {200} plane, wherein I{111}/I{200}>1+h (In h)2, wherein h is the thickness of the Ti1-xAlxCyNz layer in micrometer.Type: ApplicationFiled: April 16, 2014Publication date: February 25, 2016Applicant: Walter AGInventors: Dirk STIENS, Sakari RUPPI, Thorsten MANNS
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Patent number: 9238267Abstract: Cutting insert made of hard metal, cermet or ceramic substrate body with multi-layer coating applied thereto by CVD methods. The coating has a total thickness of 5 to 40 ?m and, starting from the substrate surface, has one or more hard material layers, an alpha aluminum oxide (?-Al2O3) layer of a layer thickness of 1 to 20 ?m and optionally at least portion-wise over the ?-Al2O3 layer one or more further hard material layers as decorative or wear recognition layers. The ?-Al2O3 layer has a crystallographic preferential orientation characterized by a texture coefficient TC (0 0 12)?5 for the (0 0 12) growth direction. The ?-Al2O3 layer has an inherent stress in the region of 0 to +300 MPas, and the substrate within a region of 0 to 10 ?m from the substrate surface has an inherent stress minimum in the region of ?2000 to ?400 MPas.Type: GrantFiled: September 17, 2012Date of Patent: January 19, 2016Assignee: Walter AGInventors: Dirk Stiens, Sakari Ruppi, Thomas Fuhrmann
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Patent number: 9206510Abstract: Cutting tool insert has a substrate and a coating with a total thickness of 5 to 40 ?m, the coating being one or more refractory layers of which at least one layer is an ?-Al2O3 layer having thickness of 1 to 20 ?m. The length of ?3-type grain boundaries in the at least one ?-Al2O3 layer is more than 80% of the total length of the sum of grain boundaries of ?3, ?7, ?11, ?17, ?19, ?21, ?23 and ?29-type grain boundaries (grain boundary character distribution measured by EBSD). The at least one ?-Al2O3 layer is deposited by chemical vapor deposition (CVD) using reaction gases comprising H2, CO2, AlCl3 and X and optional additions of N2 and Ar, with X being gaseous H2S, SO2, HF, SF6 or combinations thereof. The volume ratio of CO2 and X in the CVD reaction chamber lies within the range 2<CO2/X<10.Type: GrantFiled: September 17, 2012Date of Patent: December 8, 2015Assignee: Walter AGInventors: Dirk Stiens, Sakari Ruppi
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Publication number: 20140193622Abstract: Cutting tool insert has a substrate and a coating with a total thickness of 5 to 40 ?m, the coating being one or more refractory layers of which at least one layer is an ?-Al2O3 layer having thickness of 1 to 20 ?m. The length of ?3-type grain boundaries in the at least one ?-Al2O3 layer is more than 80% of the total length of the sum of grain boundaries of ?3, ?7, ?11, ?17, ?19, ?21, ?23 and ?29-type grain boundaries grain boundary character distribution measured by EBSD. The at least one ?-Al2O3 layer is deposited by chemical vapour deposition (CVD) using reaction gases comprising H2, CO2, AlCl3 and X and optional additions of N2 and Ar, with X being gaseous H2S, SO2, HF, SF6 or combinations thereof. The volume ratio of CO2 and X in the CVD reaction chamber lies within the range 2<CO2/X<10.Type: ApplicationFiled: September 17, 2012Publication date: July 10, 2014Applicant: WALTER AGInventors: Dirk Stiens, Sakari Ruppi
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Publication number: 20140193624Abstract: Cutting insert made of hard metal, cermet or ceramic substrate body with multi-layer coating applied thereto by CVD methods. The coating has a total thickness of 5 to 40 ?m and, starting from the substrate surface, has one or more hard material layers, an alpha aluminium oxide (?-Al2O3) layer of a layer thickness of 1 to 20 ?m and optionally at least portion-wise over the ?-Al2O3 layer one or more further hard material layers as decorative or wear recognition layers. The ?-Al2O3 layer has a crystallographic preferential orientation characterised by a texture coefficient TC (0 0 12)?5 for the (0 0 12) growth direction. The ?-Al2O3 layer has an inherent stress in the region of 0 to +300 MPas, and the substrate within a region of 0 to 10 ?m from the substrate surface has an inherent stress minimum in the region of ?2000 to ?400 MPas.Type: ApplicationFiled: September 17, 2012Publication date: July 10, 2014Applicant: WALTER AGInventors: Dirk Stiens, Sakari Ruppi, Thomas Fuhrmann