Abstract: A nozzle body of a fuel injector includes a proximal end, a distal end spaced apart from the proximal end, and at least one spray hole positioned at the distal end. The at least one spray hole includes an inlet having a first cross-sectional shape and an outlet having a second cross-sectional shape different from the first cross-sectional shape. In other embodiments, the nozzle body has a first row of spray holes and a second row of spray holes, and a cross-sectional shape of spray holes in the first row is different from the cross-sectional shape of spray holes in the second row.

Abstract: A system and method are provided for controlling an air handling system for an internal combustion engine including a turbocharger having a variable geometry turbine fluidly coupled to an exhaust manifold of the engine and a compressor fluidly coupled to an intake manifold of the engine, and an electric motor coupled to a rotatable shaft connected between the compressor and the variable geometry turbine. A target torque required to drive the compressor to achieve target compressor operating parameters is determined, a maximum available torque that can be supplied by the variable geometry turbine in response to a target exhaust gas flow through the variable geometry turbine is determined, and the electric motor is enabled to supply supplemental torque to the rotatable shaft if the target torque is greater than the maximum available torque.

Abstract: A system controlling an air handling system for an internal combustion engine. An EGR valve in-line with an EGR passageway fluidly coupled between exhaust and intake manifolds of the engine is controllable between fully closed open positions to control a flow rate of exhaust gas through the EGR passageway. A control circuit determines a pump enable value as a function of at least one of a target engine speed and a total fueling target, determines a maximum achievable flow rate of recirculated exhaust gas through the EGR passageway with the EGR valve in the fully open position, and activates an electric gas pump to increase the flow rate of exhaust gas through the EGR passageway if the pump enable value exceeds a threshold pump enable value and a target flow rate of recirculated exhaust gas through the EGR passageway is less than the maximum achievable flow rate.

Abstract: A system and method are provided for controlling an air handling system for an internal combustion engine including a turbocharger having a variable geometry turbine and a compressor having a fresh air inlet fluidly coupled to ambient and to an air outlet of an electric air pump. An air pump enable value as determined a function of target engine speed and total fuel target values and an air flow target is determined as a function of a target fresh air flow value. Operation of the electric air pump is activated to supply supplemental air flow to the fresh air inlet of the compressor if the air pump enable value is greater than a threshold air pump enable value and the air flow target does not exceed a maximum flow value.

Abstract: A system is provided for controlling an air handling system for an internal combustion engine. A dual-stage turbocharger includes a high-pressure compressor and variable geometry turbine combination fluidly coupled to a low-pressure compressor and variable geometry turbine combination. A control circuit includes a memory having instructions stored therein that are executable by the control circuit to determine a target low-pressure compressor ratio, a target high-pressure compressor ratio, a target high-pressure compressor inlet temperature and a target high-pressure compressor inlet pressure as a function of a target outlet pressure of the high-pressure compressor and a temperature, a pressure and a target flow rate of air entering the air inlet of the low-pressure compressor, and to control the geometries of the low-pressure and high-pressure turbines as a function of the target low-pressure compressor ratio the target high-pressure compressor ratio respectively.

Abstract: A system and method are provided for controlling an air handling system for an internal combustion engine including a turbocharger having a variable geometry turbine and a compressor having a fresh air inlet fluidly coupled to ambient and to an air outlet of an electric air pump. An air pump enable value as determined a function of target engine speed and total fuel target values and an air flow target is determined as a function of a target fresh air flow value. Operation of the electric air pump is activated to supply supplemental air flow to the fresh air inlet of the compressor if the air pump enable value is greater than a threshold air pump enable value and the air flow target does not exceed a maximum flow value.

Abstract: A system is provided for controlling an air handling system for an internal combustion engine. A dual-stage turbocharger includes a high-pressure compressor and variable geometry turbine combination fluidly coupled to a low-pressure compressor and variable geometry turbine combination. A control circuit includes a memory having instructions stored therein that are executable by the control circuit to determine a target low-pressure compressor ratio, a target high-pressure compressor ratio, a target high-pressure compressor inlet temperature and a target high-pressure compressor inlet pressure as a function of a target outlet pressure of the high-pressure compressor and a temperature, a pressure and a target flow rate of air entering the air inlet of the low-pressure compressor, and to control the geometries of the low-pressure and high-pressure turbines as a function of the target low-pressure compressor ratio the target high-pressure compressor ratio respectively.

Abstract: A system controlling an air handling system for an internal combustion engine. An EGR valve in-line with an EGR passageway fluidly coupled between exhaust and intake manifolds of the engine is controllable between fully closed open positions to control a flow rate of exhaust gas through the EGR passageway. A control circuit determines a pump enable value as a function of at least one of a target engine speed and a total fueling target, determines a maximum achievable flow rate of recirculated exhaust gas through the EGR passageway with the EGR valve in the fully open position, and activates an electric gas pump to increase the flow rate of exhaust gas through the EGR passageway if the pump enable value exceeds a threshold pump enable value and a target flow rate of recirculated exhaust gas through the EGR passageway is less than the maximum achievable flow rate.

Abstract: A system and method are provided for controlling an air handling system for an internal combustion engine including a turbocharger having a variable geometry turbine fluidly coupled to an exhaust manifold of the engine and a compressor fluidly coupled to an intake manifold of the engine, and an electric motor coupled to a rotatable shaft connected between the compressor and the variable geometry turbine. A target torque required to drive the compressor to achieve target compressor operating parameters is determined, a maximum available torque that can be supplied by the variable geometry turbine in response to a target exhaust gas flow through the variable geometry turbine is determined, and the electric motor is enabled to supply supplemental torque to the rotatable shaft if the target torque is greater than the maximum available torque.