Abstract: An airbag includes a primary portion and a secondary portion. The primary portion defines a first chamber and the secondary portion defines a second chamber fluidly connected to the first chamber. The primary portion further defines a center axis and the secondary portion is disposed at least partially along the center axis. In its unexpanded state, the airbag may be disposed under an instrument cluster.

Abstract: A floor mat is provided for a motor vehicle. The floor mat includes a debris pan and a debris retaining wall encompassing the debris pan. In addition, the floor mat includes an integral heel blocker within the debris retaining wall that is adapted to protect the feet, heels and lower legs of an operator of a motor vehicle in the event of a frontal collision.

Abstract: A seat includes a seat back having a frame and a cover, an impact absorbing device, and an actuator in communication with the impact absorbing device. The impact absorbing device is movable from a stowed position to a deployed position. The impact absorbing device includes a base connected to the frame, a panel adjacent to the cover in the stowed position and spaced from the cover in the deployed position, and an intermediate portion connected to the base and the panel. The intermediate portion defines a chamber between the base and the panel. The intermediate portion has a portion thickness and the panel has a panel thickness greater than the portion thickness.

Abstract: A belly pan is provided for a motor vehicle. The belly pan includes a body having at least one stiffener with a forwardmost zone of peak section force F1, an intermediate zone of peak section force F2 and a rearwardmost zone of peak section force F3 where F1<F2<F3. Advantageously, the belly pan functions to provide pedestrian protection while simultaneously limiting vehicle damage resulting from a low-speed collision.

Abstract: A seat assembly including a seat pan that drops vertically in the event of a frontal impact event to help safeguard against the head of an unbelted seat occupant striking the headliner, windshield or other components of the vehicle. The seat assembly includes a seat pan attached to a seat track. The seat track further includes an attachment bracket. A swing linkage movably connects the seat pan with the seat track by a movable fastener. A slot is formed in the bracket through which at least a part of the movable fastener passes. A pyrotechnic fastener also attaches the swing linkage to the bracket. In a frontal impact event, the pyrotechnic fastener is caused to explode thus separating the pyrotechnic fastener into two parts and allowing the swing linkage and its attached seat pan to drop vertically relative to the seat track and lowering the unbelted occupant.

Abstract: A vehicle upper body structural brace apparatus includes a first member having a first end in a rear region of a vehicle and second and third members each coupled to a second end of the first member. The second and third members are configured to couple lower and upper unibody vehicle structural components, respectively. The first, second and third members transfer impact forces at the first end of the first member from the first end, around first and second vehicle interior regions, and to the lower and upper unibody vehicle structural components.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: An energy absorbing device for a bumper assembly of a vehicle includes a plunger. A deformable wall extends along an axis and defines a cavity for receiving the plunger during relative movement between the plunger and the deformable wall resulting from impact between the bumper assembly and another object. A ledge is fixed to the deformable wall and extends between the cavity and the plunger for collapsing the deformable wall into the cavity. The deformable wall collapses inwardly to eliminate material stack up to accommodate packaging restraints in the design of the bumper assembly.

Abstract: An airbag includes a primary portion and a secondary portion. The primary portion defines a first chamber and the secondary portion defines a second chamber fluidly connected to the first chamber. The primary portion further defines a center axis and the secondary portion is disposed at least partially along the center axis. In its unexpanded state, the airbag may be disposed under an instrument cluster.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: A body on frame vehicle includes a SORB impact load management system including front blocker structures for limiting transfer of the SORB impact loads from being transferred to the passenger compartment area. A SORB impact load transfer apparatus in the form of a cable extends between the front end horns of the side rails of the frame to transfer SORB impact loads from the impacted side across the vehicle frame. In a second embodiment of the impact load transfer apparatus, the ends of the cables are coupled to the front sides of the front blocker structures and the cable is routed through the front end horns of the side rails of the frame to transfer SORB impact loads from the impacted side across the vehicle frame.

Abstract: An airbag module includes a base and an airbag supported by the base. The airbag is inflatable from an uninflated position to an inflated position and presents an impact surface spaced from the base in the inflated position. The airbag includes an extension having a perimeter surface extending transversely from the impact surface around a perimeter of the extension. A tether extends from the base to the extension in the uninflated position. The extension catches the head of the test dummy if the test dummy slides along the impact surface during a vehicle oblique impact to slow and/or stop movement of the head of the test dummy toward a driver side door and/or A-pillar of the vehicle.

Abstract: A body on frame vehicle includes a SORB impact load management system including front blocker structures for limiting transfer of the SORB impact loads from being transferred to the passenger compartment area. A SORB impact load transfer apparatus in the form of a cable extends between the front end horns of the side rails of the frame to transfer SORB impact loads from the impacted side across the vehicle frame. In a second embodiment of the impact load transfer apparatus, the ends of the cables are coupled to the front sides of the front blocker structures and the cable is routed through the front end horns of the side rails of the frame to transfer SORB impact loads from the impacted side across the vehicle frame.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: A rail assembly for a frame of a vehicle includes a rail defining a cavity. The cavity extends along an axis for receiving an energy absorbing member of a bumper assembly. A brace is fixed to the rail and includes a side wall extending along the axis in the cavity. The brace includes an end wall extending from the side wall in the cavity transversely to the axis adjacent to the energy absorbing member in the cavity. The rail defines a hole and the brace defines a hole aligned with the hole of the rail for receiving a fastener to engage the energy absorbing member.

Abstract: A bumper assembly for a vehicle includes a mounting platform for being fixed relative to a frame of the vehicle. A bumper beam is coupled to the mounting platform. An arm is fixed to the mounting platform at a pivot point and is pivotable about the pivot point to a deflected position for turning a wheel of the vehicle inboard during a small offset frontal impact of the vehicle. The arm orients the wheel with the front portion of the wheel being positioned inboard during the small offset frontal impact. This orientation of the wheel minimizes the magnitude of load transferred to a backup structure of the vehicle and minimizes the possibility of intrusion of the wheel into the floor or dash of the vehicle. In this orientation, the wheel can detach from the vehicle to minimize the possibility of intrusion of the wheel into the floor or dash.

Abstract: A seat assembly including a seat pan that drops vertically in the event of a frontal impact event to help safeguard against the head of an unbelted seat occupant striking the headliner, windshield or other components of the vehicle. The seat assembly includes a seat pan attached to a seat track. The seat track further includes an attachment bracket. A swing linkage movably connects the seat pan with the seat track by a movable fastener. A slot is formed in the bracket through which at least a part of the movable fastener passes. A pyrotechnic fastener also attaches the swing linkage to the bracket. In a frontal impact event the pyrotechnic fastener is caused to explode thus separating the pyrotechnic fastener into two parts and allowing the swing linkage and its attached seat pan to drop vertically relative to the seat track, thereby lowering the unbelted occupant.

Abstract: A catcher bracket disposed between a powertrain and a sub-frame of a vehicle. The catcher bracket defines a load path in a collision that is sufficient to displace the powertrain that directs the force of the impact through the catcher bracket to a sub-frame of the vehicle. The sub-frame is connected to the body structure of the vehicle by fasteners that fracture to decouple the powertrain and sub-frame from the body structure of the vehicle to reduce the collision pulse.

Abstract: A body on frame vehicle includes a vehicle frame having a small offset impact load management system including upper and lower rear blocker structures and a reinforcement blocker structure for managing impact loads applied to the wheel and tire of the vehicle from being directed further toward the body. The reinforcement blocker structure includes a base member welded to openings in the frame side rail and extending angularly outwardly and located rearward and distal the wheel and tire and proximal a longitudinal cross frame member for transferring the small offset impact loads transferred by the wheel and tire in a cross vehicle direction.

Abstract: A catcher bracket disposed between a powertrain and a sub-frame of a vehicle. The catcher bracket defines a load path in a collision that is sufficient to displace the powertrain that directs the force of the impact through the catcher bracket to a sub-frame of the vehicle. The sub-frame is connected to the body structure of the vehicle by fasteners that fracture to decouple the powertrain and sub-frame from the body structure of the vehicle to reduce the collision pulse.