Abstract: A to be expanded tubular (4) can be locked to a previously installed host casing (2) using a self energizing top anchor (SETA) tool. This SETA tool has an anchoring section with a set of anchoring slips (1), and a centralizer which is connected to the body of the anchoring section. The anchoring slips (1) engage the host casing (2) once an expansion cone (3) presses the tubular against the shoulder of the centralizer. The SETA tool is further provided with a guide nose (7) to which a force transmission sub (8) is connected.

Abstract: A hybrid push and pull method for expanding a tubular in a wellbore utilizes an expansion assembly with a sealed and another, optionally expandable, cone, wherein during at least part of the expansion process the sealed cone is moved up through the tubular by a combination of push and pull forces and the push force is generated by pumping fluid at an elevated pressure into a space between the bottom plug and the expansion assembly. This allows staged expansion of the tubular in a hard rock formation and/or of a tubular surrounded by a hardened cement lining and/or of a pair of partially overlapping nested tubular ends.

Abstract: An expansion assembly for expanding a tubular in a wellbore, the expansion assembly including a top anchor comprising: a workstring; a pusher ring being coupled to the workstring by a first releasable coupling; a ramp body having one or more ramp surfaces, said ramp body being releasably coupled to the workstring by a second releasable coupling; one or more anchor segments each having one or more wedge surfaces corresponding to and engaging the ramp surfaces of the ramp body, one end of the segments engaging the pusher ring; a release ring enclosing the workstring and arranged at an opposite end of the segments; one or more key merlons connecting the release ring to the pusher ring; and activating means for releasing the first releasable coupling.

Abstract: The invention relates to a method for drilling and casing a wellbore using a drilling rig having a predetermined load capacity, using a casing scheme comprising two or more casing strings, and at least one combined casing string, which includes a first one of the casing strings fitting within a second casing string. The weight of the at least one combined casing string may exceed the load capacity of the drilling rig, and the weight of each of the parts of the at least one combined casing string is less than the load capacity.

Abstract: A low break out screw threaded safety joint for releasably connecting a Bottom Hole Assembly (BHA) of a well tubular expansion assembly to a drill string comprises a pair of intermeshing TOothed MAte (TOMA) rings (24) with intermeshing sawtooth profiles (25,26) teethed profiles that have a low break out performance upon reverse rotation of the drill string relative to the BHA, which may be stuck within the wellbore.

Abstract: A method is provided of creating a pipe connector including a first connector member and a second connector member, said connector members being adapted to be connected and disconnected multiple times, the method comprising: a) providing at least one of the connector members with a contact surface; b) depositing particles of a galling resistant metal on each said contact surface; c) at least partially melting the particles of the galling resistant metal by subjecting the particles to a quantity of heat; and d) allowing the molten galling resistant metal to solidify thereby forming a galling resistant metal coating which is metallurgically bonded to the contact surface. The heat may be provided in the form of radiant energy, using a laser beam.

Abstract: An expansion assembly (1) comprises an expandable bottom plug (10) arranged below a primary expander (6) for expanding a tubular element (2), which expandable bottom plug (10) includes an expandable tubular clad element with sealing means for sealing the expanded clad element to a lower portion of the expanded tubular element (2) and anchoring means for anchoring the expanded clad element to the lower portion of the expanded tubular element. A secondary expander (22) is provided for radially expanding the clad element in the lower portion of the expanded tubular element by axial movement of the secondary expander through the clad element.

Abstract: A system for sealing an expandable tubular connection (2, 20) in a wellbore comprises an annular resilient seal (32, 34) arranged in an annular groove (90) defining a section (82) of reduced wall thickness of an inner tubular element (20), which section (82) is subject to surplus expansion induced by an expansion cone such that, in the expanded state of the inner tubular element (20), the annular groove (90) has a wave-shaped profile thereby compressing the annular seal (32, 34) against an outer tubular element (2).

Abstract: A well casing or liner shoe (10) comprises a partially of fully openable central fluid channel (13) which is connected to at least one small width nozzle (46) and an additional large width fluid outlet (49), which is closed by a thin walled closure device arranged to open at a selected fluid overpressure in the fluid channel (13), and which has a flow area larger than each nozzle (46) to permit fluid circulation when the nozzles (46) are clogged and clearance of clogging debris through the additional large width additional fluid outlet (49).

Abstract: The invention provides a connector assembly for interconnecting tubular elements. The connector assembly comprises at least one pin member, at least one box member, and for each box member a respective coating layer. Each pin member has a threaded outer surface and each box member has a threaded inner surface allowing the pin member and the box member to be screwed together. Herein the respective coating layer is positioned between the threaded surfaces of the pin member and the box member. Each coating layer is of a softer material than said threaded surfaces. The connector assembly further comprises means for removing excess coating material during make up of the pin member and the box member.

Abstract: The invention provides a method of selecting a threaded tubular connector for qualification testing, the method comprising the steps of providing a test specimen (34) provided with a test surface that exhibits comparable material properties and/or surface topology as the sealing surface on the connector, determining a parameter of the test surface relating to the sealing capability of the sealing surface; subjecting the test surface to a load, the load corresponding to a selected phase of a qualification test procedure for the tubular connector; removing the load; determining a variation of the parameter; and ceasing the qualification test procedure if the variation of the parameter indicates a reduction of the sealing capability of the sealing surfaces.

Abstract: The invention provides a system for lining a wellbore. The system comprises an expandable tubular element arranged in the wellbore, the tubular element having a first end part and a second end part whereby the second end part extends into a tubular wall located in the wellbore. An expander is arranged to radially expand the tubular element by movement of the expander through the tubular element in a direction from the first end part to the second end part, said direction defining an expansion direction. The system further comprises an anchor arranged to anchor said second end part to the tubular wall in a manner that the anchor substantially prevents movement of said second end part in the expansion direction and allows movement of said second end part in the direction opposite to the expansion direction.

Abstract: A method is provided of creating a pipe connector including a first connector member and a second connector member, said connector members being adapted to be connected and disconnected multiple times, the method comprising: a) providing at least one of the connector members with a contact surface; b) depositing particles of a galling resistant metal on each said contact surface; c) at least partially melting the particles of the galling resistant metal by subjecting the particles to a quantity of heat; and d) allowing the molten galling resistant metal to solidify thereby forming a galling resistant metal coating which is metallurgically bonded to the contact surface. The heat may be provided in the form of radiant energy, using a laser beam.

Abstract: A system and method for lining a section of a wellbore with an expandable tubular element. The system comprises an elongate drill string having a force multiplier near a lower end thereof, which is housed within the expandable tubular element. An expander for expanding the tubular element is arranged at a lower end of the force multiplier. Anchoring means are provided at the exterior of the tubular element for anchoring the tubular element in the wellbore. Pulling the expander through the expandable tubular using the force multiplier may be combined with pulling the drill string upwards. A sudden drop of the hydraulic pressure in the force multiplier drops will confirm fixation of the anchoring means in the wellbore wall.

Abstract: An expansion assembly for expanding a tubular in a wellbore, the expansion assembly including a top anchor comprising: a workstring; a pusher ring being coupled to the workstring by a first releasable coupling; a ramp body having one or more ramp surfaces, said ramp body being releasably coupled to the workstring by a second releasable coupling; one or more anchor segments each having one or more wedge surfaces corresponding to and engaging the ramp surfaces of the ramp body, one end of the segments engaging the pusher ring; a release ring enclosing the workstring and arranged at an opposite end of the segments; one or more key merlons connecting the release ring to the pusher ring; and activating means for releasing the first releasable coupling.

Abstract: The invention provides a wellbore system comprising an expandable tubular element arranged in a wellbore formed in an earth formation whereby an annular space is present between the tubular element and a wall surrounding the tubular element. The tubular element is provided with sealing means for sealing the annular space, wherein the sealing means includes a foldable wall section of the tubular element. The foldable wall section has a reduced bending stiffness relative to a remainder wall section of the tubular element and is deformable from an unfolded mode to a folded mode by application of a compressive folding force to the tubular element. The foldable wall section when in the folded mode comprises at least one annular fold extending radially outward into said annular space. The wellbore system further comprises a folding device for applying said folding force to the tubular element.

Abstract: The present invention provides a system for anchoring an expandable tubular to a borehole wall. The system comprises a support member having a first end fixed relative to the outside of the tubular and a second end comprising a ramping surface. An anchor member has a first end fixed relative to the outside of the tubular and a second end extending toward the support member, said second end being movable relative to the outside of the tubular. Said support member includes a ramp surface that tapers in the direction of said anchor member. Expansion of the portion of the expandable tubular between the first support end and the first anchor end causes the axial device length to shorten, wherein the difference in length is sufficient to cause the second anchor end to move radially outward and engage the borehole wall as a result of engagement with said ramping surface.

Abstract: The present invention provides a system for anchoring an expandable tubular to a borehole wall. The system comprises a support member having a first end fixed relative to the outside of the tubular and a second end comprising a ramping surface. An anchor member has a first end fixed relative to the outside of the tubular and a second end extending toward the support member, said second end being movable relative to the outside of the tubular. Said support member includes a ramp surface that tapers in the direction of said anchor member. Expansion of the portion of the expandable tubular between the first support end and the first anchor end causes the axial device length to shorten, wherein the difference in length is sufficient to cause the second anchor end to move radially outward and engage the borehole wall as a result of engagement with said ramping surface.

Abstract: A system for anchoring an expandable tubular to a borehole wall comprises a support member having a first end fixed relative to the outside of the tubular and a second end comprising a ramping surface. An anchor member has a first end fixed relative to the outside of the tubular and a second end extending toward the support member, the second end being movable relative to the outside of the tubular. The support member includes a ramp surface that tapers in the direction of the anchor member. Expansion of the portion of the expandable tubular between the first support end and the first anchor end causes the axial device length to shorten, wherein the difference in length is sufficient to cause the second anchor end to move radially outward and engage the borehole wall as a result of engagement with the ramping surface.

Abstract: The invention relates to a method for drilling and casing a wellbore using a drilling rig having a predetermined load capacity, using a casing scheme comprising two or more casing strings, and at least one combined casing string, which includes a first one of the casing strings fitting within a second casing string. The weight of the at least one combined casing string may exceed the load capacity of the drilling rig, and the weight of each of the parts of the at least one combined casing string is less than the load capacity.