Patents by Inventor Dmitry A. Krapchetov

Dmitry A. Krapchetov has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240043365
    Abstract: A method for preparing acrylic acid from acrolein. The method comprises contacting a liquid mixture comprising acrolein and water in the presence of oxygen with a heterogeneous catalyst comprising a support and gold; wherein the support comprises an oxide selected from ?-, ?-, or ?-alumina, magnesia, titania, zirconia, hafnia, vanadia, niobium oxide, tantalum oxide, ceria, yttria, lanthanum oxide, zinc oxide or a combination thereof.
    Type: Application
    Filed: December 2, 2021
    Publication date: February 8, 2024
    Inventors: Jing L. Houser, Dmitry A. Krapchetov
  • Patent number: 11813593
    Abstract: A heterogeneous catalyst comprising a support and gold, wherein: (i) said support comprises alumina, (ii) said catalyst comprises from 0.1 to 5 wt % of gold, (iii) at least 90 wt % of the gold is in the outer 60% of catalyst volume, and (iv) particles of the catalyst have an average diameter from 200 microns to 30 mm; wherein weight percentages are based on weight of the catalyst.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: November 14, 2023
    Assignees: Rohm and Haas Company, Dow Global Technologies LLC
    Inventors: Kirk W. Limbach, Christopher D. Frick, Dmitry A. Krapchetov, Wen -Sheng Lee, Victor J. Sussman, Jeffrey A. Herron
  • Patent number: 11691942
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The process comprises contacting in a reactor a mixture comprising methacrolein, methanol and oxygen with a heterogeneous catalyst comprising a support and a noble metal, wherein said catalyst has an average diameter of at least 200 microns, liquid and gaseous reactants flow downward in the reactor and wherein the continuous phase in the reactor is a gas which has no more than 7.5 mol % oxygen at reactor inlets.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: July 4, 2023
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Kirk W. Limbach, Dmitry A. Krapchetov, Daniel A. Hickman, Jeffrey Herron
  • Publication number: 20230113685
    Abstract: A catalyst comprising noble metal particles and titanium-containing particles. The noble metal particles and titanium-containing particles are disposed on an outer surface of a support. At least 20% by weight of the total weight of noble metal particles are adjacent to at least one titanium-containing particle. The noble metal particles have an average diameter of less than 15 nm, and the catalyst has an average diameter of at least 200 microns. A method for preparing methyl methacrylate from methacrolein and methanol using the catalyst is also disclosed.
    Type: Application
    Filed: March 15, 2021
    Publication date: April 13, 2023
    Inventors: Kirk W. Limbach, Christopher D. Frick, Wen -Sheng Lee, Victor J. Sussman, Dmitry A. Krapchetov, Jeffrey A. Herron
  • Patent number: 11498057
    Abstract: A heterogeneous catalyst comprising a support and gold, wherein: (i) said support comprises titanium, (ii) said catalyst comprises from 0.1 to 5 wt % of gold, (iii) at least 90 wt % of the gold is in the outer 60% of catalyst volume, and (iv) particles of the catalyst have an average diameter from 200 microns to 30 mm; wherein weight percentages are based on weight of the catalyst.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: November 15, 2022
    Assignees: Rohm and Haas Company, Dow Global Technologies LLC
    Inventors: Kirk W. Limbach, Christopher D. Frick, Dmitry A. Krapchetov, Wen-Sheng Lee, Victor J. Sussman, Jeffrey A. Herron
  • Publication number: 20210403404
    Abstract: Provided is a process for preparing dry methacrolein which maximizes capture of methanol. Also provided is a process for producing methyl methacrylate.
    Type: Application
    Filed: May 24, 2018
    Publication date: December 30, 2021
    Inventors: Reetam Chakrabarti, Sarah L. Hruby, Dmitry A. Krapchetov, Minh N. Ngo, Muhunthan Sathiosatham, Mark A. Silvano
  • Publication number: 20210363094
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The process comprises contacting in a reactor a mixture comprising methacrolein, methanol and oxygen with a heterogeneous catalyst comprising a support and a noble metal, wherein said catalyst has an average diameter of at least 200 microns, liquid and gaseous reactants flow downward in the reactor and wherein the continuous phase in the reactor is a gas which has no more than 7.5 mol % oxygen at reactor inlets.
    Type: Application
    Filed: June 25, 2018
    Publication date: November 25, 2021
    Inventors: Kirk W. Limbach, Dmitry A. Krapchetov, Daniel A. Hickman, Jeffrey Herron
  • Publication number: 20210121856
    Abstract: A heterogeneous catalyst comprising a support and gold, wherein: (i) said support comprises alumina, (ii) said catalyst comprises from 0.1 to 5 wt % of gold, (iii) at least 90 wt % of the gold is in the outer 60% of catalyst volume, and (iv) particles of the catalyst have an average diameter from 200 microns to 30 mm; wherein weight percentages are based on weight of the catalyst.
    Type: Application
    Filed: June 20, 2019
    Publication date: April 29, 2021
    Inventors: Kirk W. Limbach, Christopher D. Frick, Dmitry A. Krapchetov, Wen -Sheng Lee, Victor J. Sussman, Jeffrey A. Herron
  • Publication number: 20210113997
    Abstract: A heterogeneous catalyst comprising a support and gold, wherein: (i) said support comprises titanium, (ii) said catalyst comprises from 0.1 to 5 wt % of gold, (iii) at least 90 wt % of the gold is in the outer 60% of catalyst volume, and (iv) particles of the catalyst have an average diameter from 200 microns to 30 mm; wherein weight percentages are based on weight of the catalyst.
    Type: Application
    Filed: June 20, 2019
    Publication date: April 22, 2021
    Inventors: Kirk W. Limbach, Christopher D. Frick, Dmitry A. Krapchetov, Wen -Sheng Lee, Victor J. Sussman, Jeffrey A. Herron
  • Patent number: 10836699
    Abstract: Provided is a process for preparing methacrolein which maximizes capture of methanol. Also provided are processes for producing methacrylic acid and methyl methacrylate.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: November 17, 2020
    Assignee: Rohm and Haas Company
    Inventors: Reetam Chakrabarti, Dmitry A. Krapchetov, Mark A. Silvano, Jinsuo Xu
  • Patent number: 10836698
    Abstract: Provided is a process for preparing dry methacrolein which maximizes capture of methanol. Also provided is a process for producing methyl methacrylate.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: November 17, 2020
    Assignee: Rohm and Haas Company
    Inventors: Reetam Chakrabarti, Charles Como, Sarah L. Hruby, Dmitry A. Krapchetov, Minh N. Ngo, Muhunthan Sathiosatham, Mark A. Silvano
  • Patent number: 10829431
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The method comprises contacting in a reactor a mixture comprising methacrolein, methanol and oxygen with a heterogeneous catalyst comprising a support and a noble metal, wherein said catalyst has an average diameter of at least 200 microns, wherein oxygen concentration at a reactor outlet is from 0.5 to 7.5 mol % and wherein the reactor comprises a partition with the catalyst bed on a first side of the partition and with flow through the catalyst bed in a first direction and flow on a second side of the partition in an opposite direction.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: November 10, 2020
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Kirk W. Limbach, Dmitry A. Krapchetov, Christopher D. Frick, Daniel A. Hickman
  • Patent number: 10829435
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol; said method comprising contacting in a reactor a mixture comprising methacrolein, methanol and oxygen with a heterogeneous catalyst comprising a support and a noble metal, wherein pH at the reactor outlet is from 3 to 6.7.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: November 10, 2020
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Dmitry A. Krapchetov, James Elder, William G. Worley, Kirk W. Limbach, Daniel A. Hickman, Alexey Kirilin, Wen Sheng Lee, Victor Sussman
  • Patent number: 10829432
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The method comprises contacting a mixture comprising methacrolein, methanol and oxygen with a heterogeneous catalyst comprising a support and a noble metal, wherein said catalyst has an average diameter of at least 200 microns and at least 90 wt % of the noble metal is in the outer 70% of catalyst volume, and wherein oxygen concentration at a reactor outlet is from 0.5 to 7.5 mol %.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: November 10, 2020
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Kirk W. Limbach, Dmitry A. Krapchetov, Christopher D. Frick, Daniel A. Hickman, Jeffrey Herron, Kurt D. Olson, D. Wayne Blaylock, Victor Sussman, Wen-Sheng Lee
  • Patent number: 10829434
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The method comprises contacting a mixture comprising methacrolein, methanol and oxygen with a heterogeneous catalyst comprising a support and a noble metal, wherein said catalyst has an average diameter of at least 200 microns and average concentration of methacrolein is at least 15 wt %.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: November 10, 2020
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Dmitry A. Krapchetov, Kirk W. Limbach, Daniel A. Hickman, Andrew T. Heitsch, Victor Sussman, Wen Sheng Lee, Ramzy Shayib
  • Patent number: 10745341
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The method comprises contacting in a tubular reactor having at least four zones a mixture comprising methacrolein, methanol, oxygen and a base with a catalyst bed of heterogeneous catalyst comprising a support and a noble metal, wherein reaction zones comprising catalyst beds alternate with mixing zones not comprising catalyst beds.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: August 18, 2020
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Dmitry A. Krapchetov, Kirk W. Limbach, Daniel A. Hickman, Jeffrey Herron, Kurt W. Olson, D. Wayne Blaylock
  • Patent number: 10723685
    Abstract: Provided is a process for preparing methacrolein which maximizes capture of methanol. Also provided are processes for producing methacrylic acid and methyl methacrylate.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: July 28, 2020
    Assignee: Rohm and Haas Company
    Inventors: Reetam Chakrabarti, Dmitry A. Krapchetov, Mark A. Silvano, Jinsuo Xu
  • Publication number: 20200199059
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The method comprises contacting in a tubular reactor having at least four zones a mixture comprising methacrolein, methanol, oxygen and a base with a catalyst bed of heterogeneous catalyst comprising a support and a noble metal, wherein reaction zones comprising catalyst beds alternate with mixing zones not comprising catalyst beds.
    Type: Application
    Filed: June 25, 2018
    Publication date: June 25, 2020
    Inventors: Dmitry A. Krapchetov, Kirk W. Limbach, Daniel A. Hickman, Jeffrey Herron, Kurt W. Olson, D. Wayne Blaylock
  • Publication number: 20200181053
    Abstract: Provided is a process for preparing dry methacrolein which maximizes capture of methanol. Also provided is a process for producing methyl methacrylate.
    Type: Application
    Filed: May 24, 2018
    Publication date: June 11, 2020
    Inventors: Reetam Chakrabarti, Charles Como, Sarah L. Hruby, Dmitry A. Krapchetov, Minh N. Ngo, Muhunthan Sathiosatham, Mark A. Silvano
  • Publication number: 20200172464
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol. The method comprises contacting a mixture comprising methacrolein, methanol and oxygen with a heterogeneous catalyst comprising a support and a noble metal, wherein said catalyst has an average diameter of at least 200 microns and at least 90 wt % of the noble metal is in the outer 70% of catalyst volume, and wherein oxygen concentration at a reactor outlet is from 0.5 to 7.5 mol %.
    Type: Application
    Filed: June 25, 2018
    Publication date: June 4, 2020
    Inventors: Kirk W. Limbach, Dmitry A. Krapchetov, Christopher D. Frick, Daniel A. Hickman, Jeffrey Herron, Kurt D. Olson, D. Wayne Blaylock, Victor Sussman, Wen Sheng Lee