Abstract: Techniques for determining characteristics of a stream of jetted material in a three-dimensional (3D) printer are disclosed. An example system includes an ejector configured to release molten droplets along a jetting path from the ejector to a build platform. The system also includes a sensor positioned adjacent to the jetting path and configured to generate an electrical signal in response to light emanating from the molten droplets. The system also includes an optical mask positioned adjacent to the jetting path, the optical mask comprising a plurality of regions configured to modulate the electrical signal generated by the sensor as the molten droplets travel along the jetting path. The system also includes one or more processing devices to receive the electrical signal, analyze the electrical signal to identify one or more characteristics of the molten droplets, and control the 3D printer based on the one or more characteristics.

Abstract: An additive manufacturing device includes a stage configured to support a substrate. The device also includes a printhead disposed above the stage. The printhead is configured to heat a build material to a molten build material and to deposit the molten build material on the substrate in the form of droplets to fabricate an article. The device also includes a controlled heating and ablation system disposed proximal the printhead. The controlled heating and ablation system is configured to heat the substrate and ablate oxides on a surface of the substrate.

Abstract: Techniques for determining characteristics of a stream of jetted material in a three-dimensional (3D) printer are disclosed. An example system includes an ejector configured to release molten droplets along a jetting path from the ejector to a build platform. The system also includes a sensor positioned adjacent to the jetting path and configured to generate an electrical signal in response to light emanating from the molten droplets. The system also includes an optical mask positioned adjacent to the jetting path, the optical mask comprising a plurality of regions configured to modulate the electrical signal generated by the sensor as the molten droplets travel along the jetting path. The system also includes one or more processing devices to receive the electrical signal, analyze the electrical signal to identify one or more characteristics of the molten droplets, and control the 3D printer based on the one or more characteristics.

Abstract: This disclosure provides techniques for manufacturing parts using digital twin(s) to manage various aspects of the manufacturing system. An example method may include representing a manufacturing system using a digital twin. In some cases, representing the manufacturing system includes modeling, in the digital twin, digital representations that correspond to a number of physical components of the manufacturing system. The physical components include at least: a manufacturing material, a working environment for deposition of the manufacturing material (e.g., for additive manufacturing), a tool to manipulate the manufacturing material between at least two matter states in the working environment, and sensors measuring behaviors of the tool, the working environment, and the manufacturing material. The method may further include receiving a manufacturing production task.

Abstract: A system and method of three-dimensional printing that includes heating a portion of a build surface by impinging multiple laser pulses onto the build surface in a time controlled pattern to provide a desired heated build surface prior to depositing a molten material onto the build surface. The time controlled pattern of laser pulses includes at least one heating period and at least one cooling period, and the time for the cooling period is determined by the cooling time of the build surface material, and the temperature differences between the original temperature of the build surface and the desired temperature of the build surface material.

Abstract: Techniques for laser-assisted additive manufacturing are disclosed. An example three-dimensional (3D) printer includes a platen having a surface to support a part during fabrication of the part. The 3D printer also includes an ejector head arranged above the surface of the platen. The ejector head is to eject build material toward the surface of the platen to fabricate the part. The 3D printer also includes a laser heating system to heat a target portion of the part during the fabrication of the part to improve a bond between the build material and the target portion of the part. The laser heating system includes a laser to output a laser beam that exhibits a non-gaussian beam profile.

Abstract: Techniques for determining characteristics of a stream of jetted material in a three-dimensional (3D) printer are disclosed. An example system includes an ejector configured to release molten droplets along a jetting path from the ejector to a build platform. The system also includes an optical sensor positioned adjacent to the jetting path and configured to generate an electrical signal in response to light emanating from the molten droplets. The system also includes an optical mask positioned adjacent to the jetting path. The optical mask includes light-blocking regions and light-passing regions to modulate the electrical signal generated by the optical sensor. The system also includes one or more processing devices to receive the electrical signal from the optical sensor, process the electrical signal to identify characteristics of the molten droplets, and control the 3D printer based on the characteristics. The characteristics include an estimated temperature of the molten droplets.

Abstract: A particle is provided that includes a first material and a second material, arranged to provide a Fano resonance effect, for example in the visible portion of electromagnetic spectrum. The first and second materials may be substantially clear in the visible portion of the electromagnetic spectrum. The first material may include an inorganic material, such as SiO2, TiO2, HfO2, ZrO2, diamond, or a combination thereof. The second material may include a polymer. The first material has a first refractive index and the second material has a second refractive index, where the first refractive index and second refractive index have a difference of 0.5 or greater, and 1.0 or less. The first material may form a core and the second material may form a shell surrounding the core. Alternatively, the first and second materials may form a Janus particle, an asymmetric dimer, or an aggregate.

Abstract: This disclosure provides techniques for manufacturing parts using digital twin(s) to manage various aspects of the manufacturing system. An example method may include representing a manufacturing system using a digital twin. In some cases, representing the manufacturing system includes modeling, in the digital twin, digital representations that correspond to a number of physical components of the manufacturing system. The physical components include at least: a manufacturing material, a working environment for deposition of the manufacturing material (e.g., for additive manufacturing), a tool to manipulate the manufacturing material between at least two matter states in the working environment, and sensors measuring behaviors of the tool, the working environment, and the manufacturing material. The method may further include receiving a manufacturing production task.

Abstract: An additive manufacturing device includes a stage configured to support a substrate. The device also includes a printhead disposed above the stage. The printhead is configured to heat a build material to a molten build material and to deposit the molten build material on the substrate in the form of droplets to fabricate an article. The device also includes a controlled heating and ablation system disposed proximal the printhead. The controlled heating and ablation system is configured to heat the substrate and ablate oxides on a surface of the substrate.

Abstract: A particle is provided that includes a first material and a second material, arranged to provide a Fano resonance effect, for example in the visible portion of electromagnetic spectrum. The first and second materials may be substantially clear in the visible portion of the electromagnetic spectrum. The first material may include an inorganic material, such as SiO2, TiO2, HfO2, ZrO2, diamond, or a combination thereof. The second material may include a polymer. The first material has a first refractive index and the second material has a second refractive index, where the first refractive index and second refractive index have a difference of 0.5 or greater, and 1.0 or less. The first material may form a core and the second material may form a shell surrounding the core. Alternatively, the first and second materials may form a Janus particle, an asymmetric dimer, or an aggregate.

Abstract: Techniques for determining characteristics of a stream of jetted material in a three-dimensional (3D) printer are disclosed. An example 3D printer includes an ejector configured to release molten droplets along a jetting path from the ejector to a build platform. The 3D printer also includes a sensor positioned adjacent to the jetting path and an optical mask positioned adjacent to the jetting path. The optical mask includes a plurality of regions comprising light-blocking regions and light-passing regions. The optical mask is configured to modulate a signal generated by the sensor as the molten droplets travel along the jetting path. The 3D printer also includes a controller to control the 3D printer based on the signal.

Abstract: Techniques for determining characteristics of a stream of jetted material in a three-dimensional (3D) printer are disclosed. An example system includes an ejector configured to release molten droplets along a jetting path from the ejector to a build platform. The system also includes an optical sensor positioned adjacent to the jetting path and configured to generate an electrical signal in response to light emanating from the molten droplets. The system also includes an optical mask positioned adjacent to the jetting path. The optical mask includes light-blocking regions and light-passing regions to modulate the electrical signal generated by the optical sensor. The system also includes one or more processing devices to receive the electrical signal from the optical sensor, process the electrical signal to identify characteristics of the molten droplets, and control the 3D printer based on the characteristics. The characteristics include an estimated temperature of the molten droplets.

Abstract: Techniques for determining characteristics of a stream of jetted material in a three-dimensional (3D) printer are disclosed. An example system includes an ejector configured to release molten droplets along a jetting path from the ejector to a build platform. The system also includes a sensor positioned adjacent to the jetting path and configured to generate an electrical signal in response to light emanating from the molten droplets. The system also includes an optical mask positioned adjacent to the jetting path, the optical mask comprising a plurality of regions configured to modulate the electrical signal generated by the sensor as the molten droplets travel along the jetting path. The system also includes one or more processing devices to receive the electrical signal, analyze the electrical signal to identify one or more characteristics of the molten droplets, and control the 3D printer based on the one or more characteristics.

Abstract: A resonant structure includes a conductive surface layer on a dielectric layer that produces an enhanced or reduced backscattered radiation in one or more resonant frequency bands when illuminated with electromagnetic energy. A transmitter illuminates the resonant structure with the electromagnetic energy at a first angle relative to the normal of the conductive surface. A receiver is operable to detect the enhanced or reduced backscattered radiation at the resonant frequency bands at a second angle relative to the normal of the conductive surface. The second angle is different from the first angle by at least five degrees. A processor coupled to the receiver and is operable to detect data encoded in one or both of a frequency response and a polarization response of the resonant structure based on the detected enhanced or reduced backscattered radiation.

Abstract: A particle is provided that includes a first material and a second material, arranged to provide a Fano resonance effect, for example in the visible portion of electromagnetic spectrum. The first and second materials may be substantially clear in the visible portion of the electromagnetic spectrum. The first material may include an inorganic material, such as SiO2, TiO2, HfO2, ZrO2, diamond, or a combination thereof. The second material may include a polymer. The first material has a first refractive index and the second material has a second refractive index, where the first refractive index and second refractive index have a difference of 0.5 or greater, and 1.0 or less. The first material may form a core and the second material may form a shell surrounding the core. Alternatively, the first and second materials may form a Janus particle, an asymmetric dimer, or an aggregate.

Abstract: A resonant structure includes a conductive surface layer on a dielectric layer that produces an enhanced or reduced backscattered radiation in one or more resonant frequency bands when illuminated with electromagnetic energy. A transmitter illuminates the resonant structure with the electromagnetic energy at a first angle relative to the normal of the conductive surface. A receiver is operable to detect the enhanced or reduced backscattered radiation at the resonant frequency bands at a second angle relative to the normal of the conductive surface. The second angle is different from the first angle by at least five degrees. A processor coupled to the receiver and is operable to detect data encoded in one or both of a frequency response and a polarization response of the resonant structure based on the detected enhanced or reduced backscattered radiation.