Patents by Inventor Don A. Schuster

Don A. Schuster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11940175
    Abstract: A sound level control system for a heating, ventilation, and air conditioning (HVAC) system is provided. The sound level control system comprises an outdoor unit with a compressor, an outdoor fan, and an outdoor controller and a communication device located at a predefined distance from the outdoor unit. The communication device measures sound levels in response to operating the outdoor unit. The outdoor controller is configured to receive a first noise level limit for a predefined time period, receive an instruction related to selective control of the outdoor unit, selectively control both of the compressor to rotate at a first compressor speed and the outdoor fan to rotate at a first fan speed based on the noise level limit for the predefined time period, and receive information related to whether a sound pressure level at a predefined location exceeds the first noise level limit for the predefined time period.
    Type: Grant
    Filed: January 12, 2021
    Date of Patent: March 26, 2024
    Assignee: Trane International Inc.
    Inventors: Arvind Chitrala, Don A. Schuster, John Hughes, Karl J. Mutchnik
  • Patent number: 11781798
    Abstract: Embodiments of vibration damping clips for use within a climate control system are disclosed. In an embodiment, a vibration damping clip is engaged with three fluid lines of an outdoor unit of the climate control system, such as, for instance, a suction line of a compressor of the climate control system, a discharge line of the compressor, and a fluid line coupled to a pressure equalization valve (PEV) within the outdoor unit.
    Type: Grant
    Filed: February 17, 2020
    Date of Patent: October 10, 2023
    Assignee: TRANE INTERNATIONAL INC.
    Inventors: Arvind Chitrala, Don A. Schuster, Thomas Reed, Percy F. Wang
  • Publication number: 20230304686
    Abstract: Example embodiments of the present disclosure relate to a heat pump including a system or method for detecting a fault in the heat pump. Some embodiments include a method for detecting a switch over valve fault where the heat pump includes a refrigerant cycle, a compressor, a first heat exchanger, a second heat exchanger, and a switch over valve, and the method includes operating the HVAC system in one of a heating mode or a cooling mode, monitoring first, second, and third refrigerant parameters associated with the refrigerant circuit using first, second, and third refrigerant sensors, determining first and second refrigerant inputs based on the first, second, and third second refrigerant parameters, and determining a refrigerant circulation mode by comparing the first refrigerant input to the second refrigerant input to provide an indication of whether the refrigerant is circulating in the heating mode or the cooling mode.
    Type: Application
    Filed: March 28, 2022
    Publication date: September 28, 2023
    Inventors: Don A. Schuster, Prabakaran Chezhian, Logenthiran Vazhmuni
  • Patent number: 11493225
    Abstract: Methods and related systems for controlling superheat in a climate control system are disclosed. In an embodiment, the method includes (a) determining a superheat of a refrigerant downstream of a coil of a heat exchanger of the climate control system. In addition, the method includes (b) determining that an expansion valve upstream of the heat exchanger is fully open. Further, the method includes (c) adjusting a speed of air flowing across the coil or a speed of a compressor of the climate control system after (b) based on the determination in (a) to control the superheat of the refrigerant.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: November 8, 2022
    Assignee: Trane International Inc.
    Inventors: Youssef A. Jaber, Don A. Schuster, Nathan Smith, Jonathan Edward Thrift
  • Publication number: 20210254882
    Abstract: Embodiments of vibration damping clips for use within a climate control system are disclosed. In an embodiment, a vibration damping clip is engaged with three fluid lines of an outdoor unit of the climate control system, such as, for instance, a suction line of a compressor of the climate control system, a discharge line of the compressor, and a fluid line coupled to a pressure equalization valve (PEV) within the outdoor unit.
    Type: Application
    Filed: February 17, 2020
    Publication date: August 19, 2021
    Inventors: Arvind Chitrala, Don A. Schuster, Thomas Reed, Percy F. Wang
  • Publication number: 20210131680
    Abstract: A sound level control system for a heating, ventilation, and air conditioning (HVAC) system is provided. The sound level control system comprises an outdoor unit with a compressor, an outdoor fan, and an outdoor controller and a communication device located at a predefined distance from the outdoor unit. The communication device measures sound levels in response to operating the outdoor unit. The outdoor controller is configured to receive a first noise level limit for a predefined time period, receive an instruction related to selective control of the outdoor unit, selectively control both of the compressor to rotate at a first compressor speed and the outdoor fan to rotate at a first fan speed based on the noise level limit for the predefined time period, and receive information related to whether a sound pressure level at a predefined location exceeds the first noise level limit for the predefined time period.
    Type: Application
    Filed: January 12, 2021
    Publication date: May 6, 2021
    Inventors: Arvind Chitrala, Don A. Schuster, John Hughes, Karl J. Mutchnik
  • Patent number: 10921000
    Abstract: A sound level control system for a heating, ventilation, and air conditioning (HVAC) system is provided. The sound level control system comprises an outdoor unit with a compressor, an outdoor fan, and an outdoor controller and a communication device located at a predefined distance from the outdoor unit. The communication device measures sound levels in response to operating the outdoor unit. The outdoor controller is configured to receive a first noise level limit for a predefined time period, receive an instruction related to selective control of the outdoor unit, selectively control both of the compressor to rotate at a first compressor speed and the outdoor fan to rotate at a first fan speed based on the noise level limit for the predefined time period, and receive information related to whether a sound pressure level at a predefined location exceeds the first noise level limit for the predefined time period.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: February 16, 2021
    Assignee: Trane International Inc.
    Inventors: Arvind Chitrala, Don A. Schuster, John Hughes, Karl J. Mutchnik
  • Patent number: 10619903
    Abstract: A method for determining system subcooling in a vapor compression system including a compressor, a condenser, an expansion device and an evaporator operatively connected in a serial relationship in a refrigerant flow circuit, the method including receiving information indicative of a compressor torque or compressor current; and determining a degree of system subcooling in response to the receiving of the information.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: April 14, 2020
    Assignee: CARRIER CORPORATION
    Inventors: Don A. Schuster, Adeyemi A. Adepetu, Rajendra K. Shah
  • Publication number: 20190219280
    Abstract: A sound level control system for a heating, ventilation, and air conditioning (HVAC) system is provided. The sound level control system comprises an outdoor unit with a compressor, an outdoor fan, and an outdoor controller and a communication device located at a predefined distance from the outdoor unit. The communication device measures sound levels in response to operating the outdoor unit. The outdoor controller is configured to receive a first noise level limit for a predefined time period, receive an instruction related to selective control of the outdoor unit, selectively control both of the compressor to rotate at a first compressor speed and the outdoor fan to rotate at a first fan speed based on the noise level limit for the predefined time period, and receive information related to whether a sound pressure level at a predefined location exceeds the first noise level limit for the predefined time period.
    Type: Application
    Filed: January 12, 2018
    Publication date: July 18, 2019
    Inventors: Arvind Chitrala, Don A. Schuster, John Hughes, Karl J. Mutchnik
  • Patent number: 10330099
    Abstract: Systems and methods for determining the health of a compressor are disclosed. In one embodiment, a prognostic-diagnostic unit (PDU) compares expected compressor power consumption, based on current operating conditions of the HVAC system, to actual compressor power consumption. If the actual power consumption is within a predefined range of the expected power consumption under current operational conditions, the HVAC system is determined to be operating properly. If the actual power consumption deviates from the expected power consumption, a fault is indicated. An appropriate action is taken, such as displaying a fault alert, transmitting a fault message to another device, and storing information relating to the fault for later retrieval to assist troubleshooting.
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: June 25, 2019
    Assignee: Trane International Inc.
    Inventors: Don A. Schuster, Thomas Reed, Chuan Yan
  • Patent number: 10295236
    Abstract: A compressor heating system includes a compressor drive controller electrically coupled to an outdoor controller configured to selectively implement a pulse width modulation algorithm to deliver a pulsed direct current (DC) from the compressor drive controller to at least one stator winding of a motor of a variable speed compressor to provide heat to the compressor to prevent refrigerant migration to the compressor when the compressor remains idle with respect to operating in a cooling or heating mode.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: May 21, 2019
    Assignee: Trane International Inc.
    Inventors: Chuan Yan, Don Schuster, Drew Whitehurst
  • Patent number: 9973129
    Abstract: A power factor optimized variable speed drive unit for an electric motor of an HVAC device is disclosed. In an embodiment, the unit includes a selectively-activatable power factor correction unit operatively associated with a switched mode power supply unit. A power measurement unit measures the input power of the electric motor. A comparator unit compares the motor input power to a predetermined threshold. The comparator unit activates the power factor correction unit when the input power of the electric motor is above the threshold, and deactivates the power factor correction unit when the input power of the electric motor falls below the threshold. In an embodiment, motor input power is determined by the product of motor load current and motor speed.
    Type: Grant
    Filed: June 13, 2016
    Date of Patent: May 15, 2018
    Assignee: Trane International Inc.
    Inventors: Don A. Schuster, Chuan Yan
  • Publication number: 20180100680
    Abstract: A method for determining system subcooling in a vapor compression system including a compressor, a condenser, an expansion device and an evaporator operatively connected in a serial relationship in a refrigerant flow circuit, the method including receiving information indicative of a compressor torque or compressor current; and determining a degree of system subcooling in response to the receiving of the information.
    Type: Application
    Filed: December 7, 2017
    Publication date: April 12, 2018
    Inventors: Don A. Schuster, Adeyemi A. Adepetu, Rajendra K. Shah
  • Patent number: 9885508
    Abstract: A method for determining discharge pressure for a compressor operatively connected to a condenser, an expansion device, and an evaporator in a serial relationship, includes receiving information indicative of a compressor torque or compressor current; and determining a discharge pressure in response to the receiving of the information.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: February 6, 2018
    Assignee: CARRIER CORPORATION
    Inventors: Don A. Schuster, Adeyemi A. Adepetu, Rajendra K. Shah
  • Patent number: 9759465
    Abstract: A method for determining a level of refrigerant charge in a vapor compression system having a compressor, a condenser, an expansion device and an evaporator operatively connected in serial relationship in a refrigerant flow circuit having a refrigerant, includes receiving information indicative of at least one of a compressor torque or compressor current; and determining whether the refrigerant charge is within a defined tolerance or whether the refrigerant is to be added or recovered in response to the receiving of the information.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: September 12, 2017
    Assignee: CARRIER CORPORATION
    Inventors: Don A. Schuster, Adeyemi A. Adepetu, Sathish R. Das, Rajendra K. Shah
  • Patent number: 9568226
    Abstract: A method and apparatus are provided for indicating the status of the refrigerant charge in an air conditioning system based upon the degree of subcooling present in the condensed refrigerant system temperature measurements. The status of the refrigerant charge in the system is indicated in real-time on a service panel for access by a field service technician. The status of the refrigerant charge in the system on a time-average basis for a specified period of operation is presented on an indicator panel. The indicator panel includes a first indicator light indicating that the refrigerant charge is low, a second indicator light indicating that the refrigerant charge is high, and a third indicator light indicating that the refrigerant charge is correct.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: February 14, 2017
    Assignee: CARRIER CORPORATION
    Inventors: Don A. Schuster, Sathish R. Das
  • Publication number: 20160365817
    Abstract: A power factor optimized variable speed drive unit for an electric motor of an HVAC device is disclosed. In an embodiment, the unit includes a selectively-activatable power factor correction unit operatively associated with a switched mode power supply unit. A power measurement unit measures the input power of the electric motor. A comparator unit compares the motor input power to a predetermined threshold. The comparator unit activates the power factor correction unit when the input power of the electric motor is above the threshold, and deactivates the power factor correction unit when the input power of the electric motor falls below the threshold. In an embodiment, motor input power is determined by the product of motor load current and motor speed.
    Type: Application
    Filed: June 13, 2016
    Publication date: December 15, 2016
    Applicant: Trane International Inc.
    Inventors: Don A. Schuster, Chuan Yan
  • Publication number: 20160290671
    Abstract: Systems and methods for determining the health of a compressor are disclosed. In one embodiment, a prognostic-diagnostic unit (PDU) compares expected compressor power consumption, based on current operating conditions of the HVAC system, to actual compressor power consumption. If the actual power consumption is within a predefined range of the expected power consumption under current operational conditions, the HVAC system is determined to be operating properly. If the actual power consumption deviates from the expected power consumption, a fault is indicated. An appropriate action is taken, such as displaying a fault alert, transmitting a fault message to another device, and storing information relating to the fault for later retrieval to assist troubleshooting.
    Type: Application
    Filed: April 1, 2016
    Publication date: October 6, 2016
    Applicant: Trane International Inc.
    Inventors: Don A. Schuster, Thomas Reed, Chuan Yan
  • Publication number: 20160047579
    Abstract: A compressor heating system may include a compressor drive controller electrically coupled to an outdoor controller configured to selectively implement a pulse width modulation algorithm to deliver a pulsed DC current from the compressor drive controller to at least one stator winding of a motor of a variable speed compressor to provide more efficient auxiliary heating to the compressor to prevent refrigerant migration to the compressor when the compressor remains idle with respect to operating in a cooling or heating mode. The compressor heating system may consume less off-cycle power than traditional compressor auxiliary heating systems, thus complying with regulatory requirements where off-cycle power must average below specific thresholds.
    Type: Application
    Filed: August 10, 2015
    Publication date: February 18, 2016
    Inventors: Chuan Yan, Don Schuster, Drew Whitehurst
  • Publication number: 20150027138
    Abstract: A method for determining discharge pressure for a compressor operatively connected to a condenser, an expansion device, and an evaporator in a serial relationship, includes receiving information indicative of a compressor torque or compressor current; and determining a discharge pressure in response to the receiving of the information.
    Type: Application
    Filed: December 21, 2012
    Publication date: January 29, 2015
    Inventors: Don A. Schuster, Adeyemi A. Adepetu, Rajendra K. Shah