Abstract: A curvilinear track section of a linear motor system including: a straight track portion; a curvilinear track portion coupled to the straight track portion; at least one motor unit for driving a moving element along the straight track portion and the curvilinear track portion; wherein the curvilinear track portion has a clothoid transition region adjacent to the straight track portion. In some cases, the curvilinear track portion includes a first slot grouping formed in an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a predetermined angle relative to the exterior edge; a second slot grouping formed in the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and motor units inserted into the first and second slot groupings.

Abstract: A curvilinear track section of a linear motor system for use with a moving element including a machine readable medium, the track section including: a curvilinear track portion having a predetermined curved shape; a plurality of sensors provided to the track portion such that each of the plurality of sensors is oriented perpendicular to the direction of motion while the plurality of sensors are placed along the direction of motion and the plurality of sensors are configured such that the machine readable medium will overlap at least two of the plurality of sensors at the same time; and a processor configured to determine a position of the moving element on the curvilinear track section based on the readings from the sensors.

Abstract: A curvilinear track section of a linear motor system for use with a moving element including a machine readable medium, the track section including: a curvilinear track portion having a predetermined curved shape; a plurality of sensors provided to the track portion such that each of the plurality of sensors is oriented perpendicular to the direction of motion while the plurality of sensors are placed along the direction of motion and the plurality of sensors are configured such that the machine readable medium will overlap at least two of the plurality of sensors at the same time; and a processor configured to determine a position of the moving element on the curvilinear track section based on the readings from the sensors.

Abstract: A method for manufacturing a curvilinear track section including: forming a curvilinear track portion; cutting out a first slot grouping from an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a first predetermined angle; cutting out a second slot grouping from the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and inserting motor units into the first and second slot groupings. A curvilinear track section having: a curvilinear track portion; a first slot grouping formed in an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a predetermined angle relative to the exterior edge; a second slot grouping formed in the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and motor units inserted into the first and second slot groupings.

Abstract: A linear motor conveyor system and method for lubrication including: a linear motor track comprising a first guide rail and a second guide rail, wherein the first guide rail has a shaped profile and the second guide rail has a flat profile; at least one moving element provided to the linear motor track comprising a first bearing having a shaped profile with a first bearing surface of polymer configured to engage the first guide rail and a second bearing having a flat profile with a second bearing surface configured to engage the second guide rail; and a lubrication system provided to one of the track and the at least one moving element and configured to provide a lubricant between the first guide rail and the first bearing surface.

Abstract: A method for manufacturing a curvilinear track section including: forming a curvilinear track portion; cutting out a first slot grouping from an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a first predetermined angle; cutting out a second slot grouping from the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and inserting motor units into the first and second slot groupings. A curvilinear track section having: a curvilinear track portion; a first slot grouping formed in an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a predetermined angle relative to the exterior edge; a second slot grouping formed in the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and motor units inserted into the first and second slot groupings.

Abstract: A method for manufacturing a curvilinear track section including: forming a curvilinear track portion; cutting out a first slot grouping from an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a first predetermined angle; cutting out a second slot grouping from the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and inserting motor units into the first and second slot groupings. A curvilinear track section having: a curvilinear track portion; a first slot grouping formed in an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a predetermined angle relative to the exterior edge; a second slot grouping formed in the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and motor units inserted into the first and second slot groupings.

Abstract: A linear motor conveyor system and method for lubrication including: a linear motor track comprising a first guide rail and a second guide rail, wherein the first guide rail has a shaped profile and the second guide rail has a flat profile; at least one moving element provided to the linear motor track comprising a first bearing having a shaped profile with a first bearing surface of polymer configured to engage the first guide rail and a second bearing having a flat profile with a second bearing surface configured to engage the second guide rail; and a lubrication system provided to one of the track and the at least one moving element and configured to provide a lubricant between the first guide rail and the first bearing surface.

Abstract: A method for manufacturing a curvilinear track section including: forming a curvilinear track portion; cutting out a first slot grouping from an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a first predetermined angle; cutting out a second slot grouping from the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and inserting motor units into the first and second slot groupings. A curvilinear track section having: a curvilinear track portion; a first slot grouping formed in an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a predetermined angle relative to the exterior edge; a second slot grouping formed in the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and motor units inserted into the first and second slot groupings.