Abstract: An earth-boring tool includes a blade located on a body of the earth-boring tool with a pocket formed in an exposed outer surface of the blade. A formation-engaging structure is affixed within the pocket. The formation-engaging structure includes a distal end, a proximal end and a tapered sidewall therebetween. The distal end of the formation-engaging structure includes a formation-engaging surface. The tapered sidewall engages a tapered inner surface of the pocket. The tapered sidewall of the formation-engaging structure and the tapered inner surface of the pocket are each sized and configured to provide an interference fit between the formation-engaging structure and the pocket of the blade. In additional embodiments, instead of retention by interference fit, the formation-engaging structure is retained to the blade by a threaded fastener threaded within a tapped bore extending through the blade. The threaded fastener is received within a receiving formation of the formation-engaging structure.

Abstract: An earth-boring tool includes a blade located on a body of the earth-boring tool with a pocket formed in an exposed outer surface of the blade. A formation-engaging structure is affixed within the pocket. The formation-engaging structure includes a distal end, a proximal end and a tapered sidewall therebetween. The distal end of the formation-engaging structure includes a formation-engaging surface. The tapered sidewall engages a tapered inner surface of the pocket. The tapered sidewall of the formation-engaging structure and the tapered inner surface of the pocket are each sized and configured to provide an interference fit between the formation-engaging structure and the pocket of the blade. In additional embodiments, instead of retention by interference fit, the formation-engaging structure is retained to the blade by a threaded fastener threaded within a tapped bore extending through the blade. The threaded fastener is received within a receiving formation of the formation-engaging structure.

Abstract: An earth-boring tool includes a blade located on a body of the earth-boring tool with a pocket formed in an exposed outer surface of the blade. A formation-engaging structure is affixed within the pocket. The formation-engaging structure includes a distal end, a proximal end and a tapered sidewall therebetween. The distal end of the formation-engaging structure includes a formation-engaging surface. The tapered sidewall engages a tapered inner surface of the pocket. The tapered sidewall of the formation-engaging structure and the tapered inner surface of the pocket are each sized and configured to provide an interference fit between the formation-engaging structure and the pocket of the blade. In additional embodiments, instead of retention by interference fit, the formation-engaging structure is retained to the blade by a threaded fastener threaded within a tapped bore extending through the blade. The threaded fastener is received within a receiving formation of the formation-engaging structure.

Abstract: An elastomeric seal ring is located between each bearing pin and each cone of an earth-boring bit. An auxiliary ring or band is imbedded within an annular recess formed in the inner diameter of the seal ring. A portion of the inner diameter of the seal ring as well as the auxiliary ring are in dynamic contact with the bearing pin. The auxiliary ring has a geometric feature that enhances radial flexibility but prevents it from sealing. The geometric feature may be a transverse cut, notches in either the inner or outer diameters, or holes extending between the sides of the auxiliary ring. The auxiliary ring has lubricating properties.

Abstract: An elastomeric seal ring is located between each bearing pin and each cone of an earth-boring bit. An excluder ring or band is imbedded within the inner diameter of the seal ring. A portion of the inner diameter of the seal ring as well as the excluder ring are in dynamic sealing contact with the bearing pin. The excluder ring may be harder and more wear resistant than the seal ring. The excluder ring may have lubricating properties. An outer excluder ring may be located on the outer diameter of the seal ring for engaging the cone to resist rotation.

Abstract: A metal face seal for an earth boring drill bit where the drill bit has a bit body, at least one bit leg, a bearing pin on each bit leg, and a cone rotatably mounted on each bearing pin. The metal face seal is located in the cavity formed between the interior surface of the cone and the bearing pin. The metal face seal consists of a rigid seal ring having a forward surface that engages a rotating seal surface of the cone. An energizer ring biases the rigid seal ring toward the rotating seal surface. A secondary seal engages the bearing pin surface, the energizer ring, and the rigid seal ring. The secondary seal ring has a protuberance on its forward side for filling void spaces between the energizer ring, the rigid seal ring, and the secondary seal ring.

Abstract: An elastomeric seal ring is located between each bearing pin and each cone of an earth-boring bit. An excluder ring or band is imbedded within the inner diameter of the seal ring. A portion of the inner diameter of the seal ring as well as the excluder ring are in dynamic sealing contact with the bearing pin. The excluder ring may be harder and more wear resistant than the seal ring. The excluder ring may have lubricating properties. An outer excluder ring may be located on the outer diameter of the seal ring for engaging the cone to resist rotation.

Abstract: An earth boring bit has a seal cavity that is eccentric to agitate drilling fluid and avoid mud packing. The bit body having bit legs, each having a bearing pin. A cone rotatably mounts on the bearing pin. Teeth are formed or mounted on the cone for cutting the earth formation as the bit rotates. The cone has a backface adjacent the bit leg and an entrance portion to the cavity that intersects the backface. A seal assembly is in stationary engagement with the bearing pin and sliding engagement with the cone. An annular seal gland is located between an outer diameter portion of the bearing pin and the entrance portion of the cavity. The seal gland has a width that varies so that as the cone rotates, the width of the seal gland at any point along the outer diameter portion of the bearing pin changes at least once per revolution of the cone.

Abstract: An improved drill bit for use in drilling operations in a wellbore comprising a bit body including a plurality of bit legs, each supporting a rolling cone cutter, a lubrication system for a rolling cone cutter, at least one lubrication sensor for monitoring at least one condition of said lubricant during drilling operations, and an electronics member in the bit body for recording data obtained form said lubrication sensor.

Abstract: A drill bit for use in drilling operations in a wellbore, the drill bit having a bit body including a plurality of bit legs, each supporting a rolling cone cutter; a coupling member formed at an upper portion of said bit body; at least one temperature sensor for monitoring at least one temperature condition of said improved drill bit during drilling operations; and at least one temperature sensor cavity formed in said bit body and adapted for receiving, carrying, and locating said at least one temperature sensor in a particular position relative to said bit body which is empirically determined to optimize temperature sensor discrimination.

Abstract: An improved drill bit for use in drilling operations in a wellbore comprising a bit body including a plurality of bit legs, each supporting a rolling cone cutter, a coupling member formed at an upper shank portion of said bit body, at least one sensor for monitoring at least one condition of said improved drill bit during drilling operations, and an electronics bay portion defined in-part by said upper shank portion of said bit body for housing at least one monitoring circuit.

Abstract: An earth boring bit has a seal cavity that is eccentric to agitate drilling fluid and avoid mud packing. The bit body having bit legs, each having a bearing pin. A cone rotatably mounts on the bearing pin. Teeth are formed or mounted on the cone for cutting the earth formation as the bit rotates. The cone has a backface adjacent the bit leg and an entrance portion to the cavity that intersects the backface. A seal assembly is in stationary engagement with the bearing pin and sliding engagement with the cone. An annular seal gland is located between an outer diameter portion of the bearing pin and the entrance portion of the cavity. The seal gland has a width that varies so that as the cone rotates, the width of the seal gland at any point along the outer diameter portion of the bearing pin changes at least once per revolution of the cone.

Abstract: An improved drill bit is provided with a sensor for monitoring an operating condition during drilling. A fastener system is provided for securing an erodible ball in a fixed position relative to a flow pathway until a predetermined operating condition is detected by the sensor, and for releasing the erodible ball into the flow pathway to obstruct the flow through at least one bit nozzle.

Abstract: An improved drill bit includes a bit body, a coupling member formed at an upper shank portion. It further includes at least one sensor for monitoring at least one condition of the bit during drilling operations. In one embodiment the at least one sensor is a capacitor disposed in a lubrication pathway. An electronics bay is defined in-part by the upper shank portion. It houses at least one monitoring circuit. A battery cavity is disposed in at least one of the bit legs. A battery cavity cap is provided. A seal is provided to seal the battery cavity cap at the bit leg to define a fluid tight battery cavity.

Abstract: A drill bit for use in drilling operations in a wellbore, the drill bit having a bit body including a plurality of bit legs, each supporting a rolling cone cutter; a coupling member formed at an upper portion of the bit body; at least one temperature sensor for monitoring at least one temperature condition of the improved drill bit during drilling operations; and at least one temperature sensor cavity formed in the bit body and adapted for receiving, carrying, and locating the at least one temperature sensor in a particular position relative to the bit body which is empirically determined to optimize temperature sensor discrimination.

Abstract: An improved drill bit is provided with a sensor for monitoring an operating condition during drilling. A fastener system is provided for securing an erodible ball in a fixed position relative to a flow pathway until a predetermined operating condition is detected by the sensor, and for releasing the erodible ball into the flow pathway to obstruct the flow through at least one bit nozzle.

Abstract: An improved drill bit includes a condition sensor and a semiconductor memory. The condition sensor includes an electrical sensor which has an attribute which changes in response to changes in the bit condition. Monitoring and sampling circuits are utilized to record this data into the semiconductor memory. A communication system may be provided which includes a signal flow path and a selectively-actuable flow control device for controlling the signal flow path until a predetermined operating condition is detected; upon actuation, a detectable pressure change is developed in the wellbore.

Abstract: A drill bit for use in drilling operations in a wellbore, the drill bit having a bit body including a plurality of bit legs, each supporting a rolling cone cutter; a coupling member formed at an upper portion of said bit body; at least one temperature sensor for monitoring at least one temperature condition of said improved drill bit during drilling operations; and at least one temperature sensor cavity formed in said bit body and adapted for receiving, carrying, and locating said at least one temperature sensor in a particular position relative to said bit body which is empirically determined to optimize temperature sensor discrimination.

Abstract: A drill bit for use in drilling operations in a wellbore, the drill bit having a bit body including a plurality of bit legs, each supporting a rolling cone cutter; a coupling member formed at an upper portion of said bit body; at least one temperature sensor for monitoring at least one temperature condition of said improved drill bit during drilling operations; and at least one temperature sensor cavity formed in said bit body and adapted for receiving, carrying, and locating said at least one temperature sensor in a particular position relative to said bit body which is empirically determined to optimize temperature sensor discrimination.

Abstract: An earth-boring bit has a bit body and at least one cutter rotatably secured to the bit body. The cutter has a cutter shell surface including a gage surface and a heel surface. A plurality of cutting elements inserts are arranged in generally circumferential rows on the cutter. At least one scraper cutting element is secured at least partially to the heel surface of the cutter. The scraper cutting element includes an outermost surface, generally aligned with the gage surface of the cutter, that defines a plow edge or point for shearing engagement with the sidewall of the borehole while redirecting cuttings up the borehole.