Patents by Inventor Don S. Wardius

Don S. Wardius has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130030073
    Abstract: Amine-initiated polyether polyols are made by reacting an amine adduct with a triglyceride in the presence of an alkylene oxide to obtain a polyol having a total renewables content of at least 20%.
    Type: Application
    Filed: July 26, 2011
    Publication date: January 31, 2013
    Applicant: Bayer MaterialScience LLC
    Inventors: Don S. Wardius, Steven L. Schilling
  • Publication number: 20120016048
    Abstract: The present invention provides flexible conventional polyurethane foams made from at least one polyisocyanate and at least one vegetable oil alkoxylated in the presence of a double metal cyanide (DMC) catalyst, optionally at least one non-vegetable oil-based polyol, generally in the presence of a blowing agent and optionally in the presence of a surfactant, pigment, flame retardant, catalyst or filler. The alkoxylated natural oil must have (a) an ethylene oxide content in the alkoxylated segment greater than 20% by weight, (b) a primary hydroxyl group content of at least 10%, with the sum of (a)+(b) being at least 30% but no greater than 60%, The alkoxylated natural oils are environmentally-friendly, bio-based polyols which can be used to increase the “green” content of polyurethane foams without having detrimental effects on foam properties.
    Type: Application
    Filed: July 16, 2010
    Publication date: January 19, 2012
    Applicant: Bayer MaterialScience LLC
    Inventors: Stanley L. Hager, Edward P. Browne, Jack R. Reese, Don S. Wardius, Micah N. Moore
  • Patent number: 7828991
    Abstract: This invention relates to novel polyether polyols which are prepared by alkoxylation of renewable resource materials, and particularly cashew nutshell liquid (CNSL), and to a process for the preparation of these novel polyether polyols. This invention also relates to flexible polyurethane foams prepared from these long chain polyether polyols, and to a process for the production of these flexible polyurethane foams.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: November 9, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Jack R. Reese, Micah N. Moore, Don S. Wardius, Stanley L. Hager
  • Publication number: 20090306236
    Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.
    Type: Application
    Filed: June 4, 2008
    Publication date: December 10, 2009
    Applicant: BAYER MATERIAL SCIENCE LLC
    Inventors: DAVID F. SOUNIK, Steven L. Schilling, Don S. Wardius, Edward E. Ball
  • Publication number: 20080139685
    Abstract: This invention relates to novel polyether polyols which are prepared by alkoxylation of renewable resource materials, and particularly cashew nutshell liquid (CNSL), and to a process for the preparation of these novel polyether polyols. This invention also relates to flexible polyurethane foams prepared from these long chain polyether polyols, and to a process for the production of these flexible polyurethane foams.
    Type: Application
    Filed: December 8, 2006
    Publication date: June 12, 2008
    Inventors: Jack R. Reese, Micah N. Moore, Don S. Wardius, Stanley L. Hager
  • Publication number: 20080114086
    Abstract: The present invention provides a process for the preparation of polyols based on fatty acid esters and starter compounds having Zerewitinoff-active hydrogen atoms and the use thereof for the preparation of polyurethane materials.
    Type: Application
    Filed: March 5, 2007
    Publication date: May 15, 2008
    Inventors: Klaus Lorenz, Reinhard Albers, Frank Otto, Ulrich Leyrer, Don S. Wardius, Keith J. Headley
  • Patent number: 7323605
    Abstract: The present invention provides a process for the double metal cyanide (DMC)-catalyzed production of low unsaturation polyethers from boron-containing starters. The polyethers produced by the inventive process may be reacted with one or more isocyanates to provide polyurethane products including coatings, adhesives, sealants, elastomers, foams and the like. The inventive process may be used to prepare fuel additives from C9-C30 boron-containing polyethers, more particularly from C13 alcohols.
    Type: Grant
    Filed: November 9, 2005
    Date of Patent: January 29, 2008
    Assignee: Bayer MaterialScience LLC
    Inventors: Jose F. Pazos, Kenneth G. McDaniel, Edward P. Browne, George G. Combs, Don S. Wardius
  • Patent number: 5248833
    Abstract: A process for purifying polyether polyols prepared using double metal cyanide (DMC) catalysts is disclosed. The process involves combining a mixture of the polyol and a C.sub.1 -C.sub.6 aliphatic alcohol with an amount of a chelating agent effective to form an insoluble complex with the catalyst, then filtering the polyol mixture to remove the insoluble complex. The process, which requires that the polyol and alcohol be present in a relative weight ratio of from 1:1 to 100:1, is effective for removing DMC residues and any cations introduced with the chelating agent.
    Type: Grant
    Filed: September 22, 1992
    Date of Patent: September 28, 1993
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Harry R. Hinney, Don S. Wardius
  • Patent number: 5158922
    Abstract: Highly active double metal cyanide complex catalysts suitable for use in ring-opening polymerization reactions may be prepared in filterable form by controlling the order of reagent addition, the temperature of the reaction medium, and the stoichiometric ratio of the reactants.
    Type: Grant
    Filed: February 4, 1992
    Date of Patent: October 27, 1992
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Harry R. Hinney, Don S. Wardius