Abstract: A solid rocket motor comprises a pressure vessel, a solid propellant structure within the pressure vessel, and a flight termination system overlying the pressure vessel. The flight termination system comprises a shaped charge configured and positioned to effectuate ignition of an inner portion of the solid propellant structure and a reduction in an ability of the pressure vessel to withstand a change in internal pressure. Another solid rocket motor, a multi-stage rocket motor assembly, and a method of destroying a launch vehicle in flight are also described.

Abstract: A solid rocket motor comprises a pressure vessel, a solid propellant structure within the pressure vessel, and a flight termination system overlying the pressure vessel. The flight termination system comprises a shaped charge configured and positioned to effectuate ignition of an inner portion of the solid propellant structure and a reduction in an ability of the pressure vessel to withstand a change in internal pressure. Another solid rocket motor, a multi-stage rocket motor assembly, and a method of destroying a launch vehicle in flight are also described.

Abstract: A gas generating system includes a first enclosure containing a gas, and a second enclosure containing a gas generant material therein. The second enclosure is operatively coupled to the first enclosure so as to provide fluid communication between the gas and the gas generant material prior to ignition of the gas generant material. The second enclosure is also operatively coupled to the first enclosure such that the gas in the first enclosure must pass through the second enclosure prior to exiting the gas generating system.

Abstract: A gas generating system includes a first enclosure containing a gas, and a second enclosure having a gas generant material contained therein. The second enclosure is operatively coupled to the first enclosure so as to enable fluid communication between the first enclosure and the second enclosure. After activation of the gas generating system, the gas in the first enclosure passes through the second enclosure prior to exiting the system.

Abstract: A gas generating system includes a first enclosure containing a gas, and a second enclosure having a gas generant material contained therein. The second enclosure is operatively coupled to the first enclosure so as to enable fluid communication between the first enclosure and the second enclosure. After activation of the gas generating system, the gas in the first enclosure passes through the second enclosure prior to exiting the system.

Abstract: A gas generating system includes a first enclosure containing a gas, and a second enclosure having a gas generant material contained therein. The second enclosure is operatively coupled to the first enclosure so as to enable fluid communication between the first enclosure and the second enclosure. After activation of the gas generating system, the gas in the first enclosure passes through the second enclosure prior to exiting the system.

Abstract: A baffle system (30) for use in a gas generating system (10). The baffle system (30) includes a plurality of adjacent plates (82a, 82b, 86), each plate of the plurality of adjacent plates having at least one through orifice formed therein. Each orifice in any given plate of the plurality of adjacent plates (82a, 82b, 86) is in fluid communication with at least one orifice in each plate adjacent the given plate so as to provide at least one gas flow path extending through the plurality of adjacent plates. A gas generating system (10) incorporating the baffle system (30), and a vehicle occupant protection system (180) incorporating the gas generating system (10), are also described.

Abstract: An inflator 10 of the present invention contains: a housing 12, a cold gas chamber 16 within the housing 12 for storage of a stored gas supply, a pyrotechnic chamber 18 within the housing 12, a pyrotechnic charge 20 within the pyrotechnic chamber 18, a wall 22 adjoining the cold gas and the pyrotechnic chambers 16, 18, a first orifice 24 defined in the wall 22 for passage of gas between the chambers, and a perforated flexible member 28 contained within the cold gas chamber 16, wherein the flexible member 28 is fixed about the orifice 24 for modulation or controlled variation of gas flow through the orifice 24.

Abstract: A filter is provided defining an enclosure having a volume that is resiliently variable responsive to an internal pressure within the enclosure. A gas generating system, an airbag system, and a vehicle occupant protection system incorporating the filter are also disclosed.

Abstract: A filter for use in absorbing heat from gases generated in a gas generating system is disclosed. The filter includes a plurality of discrete, continuous gas flow passages extending therethrough. In one embodiment, the filter is incorporated into an inflator used for inflating an inflatable element of a vehicle occupant protection system. A gas generator incorporating the filter and a vehicle occupant protection system incorporating the filter are also described.

Abstract: A gas generating system is provided including a housing and a divider for dividing an interior of the housing into a first interior portion and a second interior portion. The divider defines a fluid flow path therethrough enabling fluid communication from the first interior portion to the second interior portion. A valve mechanism is operatively coupled to the divider for constricting the fluid flow path responsive to a pressure within the first interior portion, thereby enabling the pressure within the first interior portion to be maintained within a predetermined range. A vehicle occupant protection system including the gas generating system is also disclosed.

Abstract: A gas generator (10) is provided including a housing (12). A gas generating composition (16) produces expanded gases upon activation of the inflator (10), thereby increasing the internal pressure and compressing the spring (50) operably coupled to the gas release member (40). As the spring (50) is compressed, at least one gas exit aperture (44), sealed prior to gas generator (10) activation, is opened as the gas release member (40) slidably engages an inner wall (11) of the housing (12). After gas generator (10) activation, the spring energy of the spring (50) gradually equalizes and then exceeds the gas pressure of the system gases, thereby once again attenuating the gas exit opening to maintain an optimum average system pressure as the gas is released from the housing (12).

Abstract: A gas generator (10) is provided including a housing (12). A gas generating composition (16) produces expanded gases upon activation of the inflator (10), thereby increasing the internal pressure and compressing the spring (50) operably coupled to the gas release member (40). As the spring (50) is compressed, a gas exit aperture (27), sealed prior to gas generator (10) activation, is opened as the gas release member (40) is unseated from gas exit aperture (27). After gas generator (10) activation, the spring energy of the spring (50) gradually equalizes and then counters the gas pressure of the system gases, thereby once again attenuating the gas exit opening (27) to maintain an optimum average system pressure as the gas is released from the housing (12).

Abstract: An inflator 10 of the present invention contains: a housing 12, a cold gas chamber 16 within the housing 12 for storage of a stored gas supply, a pyrotechnic chamber 18 within the housing 12, a pyrotechnic charge 20 within the pyrotechnic chamber 18, a wall 22 adjoining the cold gas and the pyrotechnic chambers 16, 18, a first orifice 24 defined in the wall 22 for passage of gas between the chambers, and a perforated flexible member 28 contained within the cold gas chamber 16, wherein the flexible member 28 is fixed about the orifice 24 for modulation or controlled variation of gas flow through the orifice 24.

Abstract: A gas generating system includes a first enclosure containing a gas, and a second enclosure having a gas generant material contained therein. The second enclosure is operatively coupled to the first enclosure so as to enable fluid communication between the first enclosure and the second enclosure. After activation of the gas generating system, the gas in the first enclosure passes through the second enclosure prior to exiting the system.

Abstract: A gas generating system is provided including a housing and a divider for dividing an interior of the housing into a first interior portion and a second interior portion. The divider defines a fluid flow path therethrough enabling fluid communication from the first interior portion to the second interior portion. A valve mechanism is operatively coupled to the divider for constricting the fluid flow path responsive to a pressure within the first interior portion, thereby enabling the pressure within the first interior portion to be maintained within a predetermined range. A vehicle occupant protection system including the gas generating system is also disclosed.

Abstract: A filter is provided defining an enclosure having a volume that is resiliently variable responsive to an internal pressure within the enclosure. A gas generating system, an airbag system, and a vehicle occupant protection system incorporating the filter are also disclosed.

Abstract: An airbag inflator (10, 110, 210) is provided which includes a first chamber (20, 120, 220) containing a quantity of a first gas generant composition (16, 116), a second chamber (30, 130, 230) containing a quantity of a second gas generant composition (17, 117), and a sympathetic ignition enhancement apparatus (40, 140, 240) for sympathetically igniting the second gas generant composition (17, 117) in response to combustion of the first gas generant composition (16, 116). The ignition apparatus (40, 140, 240) is in thermal communication with both the first gas generant composition (16, 116) and the second gas generant composition (17, 117). Heat from combustion of the first gas generant composition (16, 116) is communicated through conduction along the ignition apparatus (40, 140, 240) to produce sympathetic ignition of the second gas generant composition (17, 117).

Abstract: A multiple-chamber inflator (10) for a vehicle occupant protection system. The inflator (10) includes a housing (12) having a first end and a second end, and a divider disc (18) positioned in an interior of the housing (12) intermediate the housing ends to form a first (primary) propellant chamber (20) and a second (secondary) propellant chamber (22) within the interior of the housing (12). The divider (18) has a first surface (59) in communication with the first propellant chamber (20), a second surface (57) in communication with the second propellant chamber (22), and at least one aperture (60) extending between the first and second surfaces to provide fluid communication between the first propellant chamber (20) and the second propellant chamber (22). A pressure-resistant shim (62) fabricated from a low-melting point material is fixed on the divider first surface (59) over the at least one aperture (60) to block the aperture.

Abstract: A dual stage inflator 10 utilizes a housing 12 having two supplemental propellant combustion chambers 16 and 26, both symmetrically oriented within a primary propellant combustion chamber 34. Chambers 16 and 26 are formed to be substantially equivalent in dimensions and volume thereby simplifying the assembly and manufacturing process.

Abstract: A unidirectional clutch of the hyperboloidal type is provided having an inner race member defining an inner race surface, an outer race member defining an outer race surface and a plurality of thrust transmitting cylindrical rollers therebetween. Each of the rollers makes line contact with the inner race surface and line contact with the outer race surface along generators of these surfaces. A biasing member is provided for biasing the inner and outer race surfaces axially toward one another to maintain the rollers in line contact with both inner and outer race surfaces. The inner race member is connected to a driven member and the outer race member is connected to a driving member. Torque is transmitted between the driven and driving members causing the biasing member to impose a net axial force on the inner race member tending to urge the inner and outer race surfaces toward one another axially.