Abstract: An apparatus for forming a continuous preparation ply of the type used to make vehicle tires from preparation ply sections having nonmetallic cords. An infeed conveyor successively feeds the preparation ply sections to a butt splicing machine that joins the ends of the two preparation ply sections to form a butt joint. A gum strip applier receives the continuous preparation ply from an outfeed conveyor and applies a gum strip over the butt joint. A method is provided for forming a continuous preparation ply by first automatically forming a butt joint, and thereafter automatically placing a gum strip on the butt joint.

Abstract: A chipper and apex subassembly 100 as an intermediate article of manufacture in a pneumatic tire has an apex strip 30 formed as a continuous elastomeric strip of unvulcanized material having a bottom base portion 31 and two opposing sides 33, 34 extending towards the narrow outer tip 32 and a chipper ply strip 40 reinforced with parallel cords oriented on a bias angle relative to the length of the strip cojoined to the apex 30 along the length of the strips and attached to one side of the unvulcanized apex strips on an outer surface. The chipper 40 is spaced from the bottom base portion 31 of the apex 30 and extends widthwise towards the narrow outer tip 32 to form a subassembly 100 of a chipper 40 and apex 30 as an intermediate article of manufacture. Additionally the subassembly 100 can be attached to bead core 12 to make a subassembly 200 as a further intermediate article of manufacture.

Abstract: A chipper and apex subassembly 100 as an intermediate article of manufacture in a pneumatic tire has an apex strip 30 formed as a continuous elastomeric strip of unvulcanized material having a bottom base portion 31 and two opposing sides 33, 34 extending towards the narrow outer tip 32 and a chipper ply strip 40 reinforced with parallel cords oriented on a bias angle relative to the length of the strip cojoined to the apex 30 along the length of the strips and attached to one side of the unvulcanized apex strips on an outer surface. The chipper 40 is spaced from the bottom base portion 31 of the apex 30 and extends widthwise towards the narrow outer tip 32 to form a subassembly 100 of a chipper 40 and apex 30 as an intermediate article of manufacture. Additionally the subassembly 100 can be attached to bead core 12 to make a subassembly 200 as a further intermediate article of manufacture.

Abstract: The present invention relates to a cable bead, the method of constructing the cable bead and a tire constructed by a process incorporating the cable bead wherein the cable bead is formed with a bead core wound from a single filament of bead core wire having a rubber or elastomeric coating, first annular wrap of bead wrapping wire helically wound around the bead core, and a coating of lubricant or fatty acid disposed about the bead core.

Abstract: An apparatus for forming a continuous preparation ply of the type used to make vehicle tires from preparation ply sections having nonmetallic cords. An infeed conveyor successively feeds the preparation ply sections to a butt splicing machine that joins the ends of the two preparation ply sections to form a butt joint. A gum strip applier receives the continuous preparation ply from an outfeed conveyor and applies a gum strip over the butt joint. A method is provided for forming a continuous preparation ply by first automatically forming a butt joint, and thereafter automatically placing a gum strip on the butt joint.

Abstract: A pneumatic radial ply tire (500) comprises a tread (510), a belt structure (512), and a carcass (514). The carcass (514) has a radial ply (518) and two bead sections (530A, 530B). Each bead section (530A, 530B) has a bead (532) and a component apex (534) with a inner apex (534A), a middle apex (534B) and an outer apex (534C).

Abstract: An apparatus for forming a continuous preparation ply of the type used to make vehicle tires from preparation ply sections having nonmetallic cords. An infeed conveyor successively feeds the preparation ply sections to a butt splicing machine that joins the ends of the two preparation ply sections to form a butt joint. A gum strip applier receives the continuous preparation ply from an outfeed conveyor and applies a gum strip over the butt joint. A method is provided for forming a continuous preparation ply by first automatically forming a butt joint, and thereafter automatically placing a gum strip on the butt joint.

Abstract: A strip component (12) is carried by a liner (52) into a storage spool (24) having spiral grooved flanges (36, 38) for edges of the liner (52) which are guided into the grooves by guide rods (66, 74) which do not interfere with the transporting of the strip component (12) into and out of the spool (24).

Abstract: The present invention relates to a cable bead, the method of constructing the cable bead and a tire constructed by a process incorporating the cable bead wherein the cable bead is formed with a bead core wound from a single filament of bead core wire having a rubber or elastomeric coating, first annular wrap of bead wrapping wire helically wound around the bead core, and a coating of lubricant or fatty acid disposed about the bead core.

Abstract: An apparatus and method are described for forming and reinforcing a butt splice (21) along the abutting edges (18, 20) of two elastomeric sheets (12, 14) which typically contain a plurality of reinforcing cords (16) extending parallel to one another and to the abutting edges (18, 20) of the sheets. Each butt splice (21) is reinforced with a splice strip (22, 24) which bridges the butt splice. The splice strip (22, 24) is applied to the butt splice (21) using a splice applicating device (60) containing at least one and preferably two applicator heads (66, 68) which move from a splice strip load position P1 to a third position P3 where an applicator head can press the splice strip (22, 24) into contact with the butt splice (21). First, the applicator heads (66, 68) rotate about an axis between the load position P1 and a second position P2 spaced from the butt splice (21). Then, one of the heads (66, 68) reciprocates toward and away from the splice strip application position P3.

Abstract: A method and apparatus are provided for a sub forming an elastomeric extrusion into a bead apex filler and for applying the same to an annular bead (120) to form a bead/apex subassembly for use in the construction of a pneumatic tire. The apex filler (100) is formed from a triangular shaped extrusion (8) that is initially wrapped around a rotating mandrel (40) having a diameter of between about 50% to about 75% of the outer diameter of the annular bead to which the filler is attached. A helical former (50, 60) disposed around the mandrel causes the extrusion to move in a helical path as it traverses the mandrel. As the extrusion is removed from the mandrel, the extrusion is sufficiently uncoiled to relieve and compressive or tensile stresses. Then, the partially uncoiled extrusion is wrapped around the outer periphery of the bead to form a bead/apex filler subassembly (118) which is substantially without compressive or tensile stresses when mounted onto the tire being constructed.

Abstract: Forming a tubular tire ply from a flat sheet of wire reinforced material, cutting the ply to length and applying the ply to a drum.

Abstract: The present invention is directed towards an improved method for delivering a continuous strip material to a spool upon which it is to be wound. The method includes the step of reducing the effective width of the continuous strip material prior to its being wound on the spool by shaping the strip material into an arcuate cross-section. The shaping means is rotatable about an axis parallel with the axis of the spool. The method includes moving the shaping means axis of rotation while winding the strip material on the spool and maintaining the shaping means axis of rotation parallel with the spool.