Abstract: A containment system for a gas turbine engine includes an outer containment ring having a first projection that extends radially inward and an inner containment ring having at least a second projection that extends radially outward toward the outer containment ring. The second projection is offset and spaced apart from the first projection to define a chamber in a first state. The containment system includes a lattice defined within the chamber that spans the chamber, and the lattice is integrally formed with each of the outer containment ring and the inner containment ring. A density of the lattice varies in at least one of an axial direction and a radial direction. The second projection is configured to interlock with the first projection in a second state.

Abstract: A heat exchanger includes a plurality of interconnected separator members that respectively include a first surface and an opposite second surface. The separator members respectively include an array of wave features. Also, the separator members are stacked and disposed in an alternating arrangement with the first surfaces of adjacent separator members facing each other and attached at the respective wave features, and with the second surfaces of adjacent separator members facing each other and attached at the respective wave features. The heat exchanger also includes a plurality of first flow passages for first fluid flow and second flow passages for second fluid flow. The second fluid and the first fluid are configured to exchange heat through the separator members.

Abstract: A heat exchanger includes a separator member that divides a first flow passage from a second flow passage. The heat exchanger also includes a plurality of first hollow members that extend across the first flow passage at respective non-orthogonal angles. The plurality of first hollow members are fluidly connected to the second flow passage. Moreover, the heat exchanger includes a plurality of second hollow members that extend across the second flow passage at respective non-orthogonal angles. The plurality of second hollow members are fluidly connected to the first flow passage.

Abstract: A containment system for a gas turbine engine includes an outer containment ring having a first projection that extends radially inward and an inner containment ring having at least a second projection that extends radially outward toward the outer containment ring. The second projection is offset and spaced apart from the first projection to define a chamber in a first state. The containment system includes a lattice defined within the chamber that spans the chamber, and the lattice is integrally formed with each of the outer containment ring and the inner containment ring. A density of the lattice varies in at least one of an axial direction and a radial direction. The second projection is configured to interlock with the first projection in a second state.

Abstract: A containment system for a gas turbine engine includes an outer containment ring having a first projection that extends radially inward and an inner containment ring having at least a second projection that extends radially outward toward the outer containment ring. The second projection is offset and spaced apart from the first projection to define a chamber in a first state. The containment system includes a lattice defined within the chamber that spans the chamber, and the lattice is integrally formed with each of the outer containment ring and the inner containment ring. The second projection is configured to interlock with the first projection in a second state.

Abstract: A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.

Abstract: A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.

Abstract: A vibration isolator assembly includes a bellows component, a piston component, a shaft component, and a housing component, wherein at least one of the bellows component, the piston component, the shaft component, and the housing component is formed using additive manufacturing techniques.

Abstract: A flexible, thermal-isolating tube includes a first fluid flow channel portion having a dual-walled configuration, a second fluid flow channel portion having a dual-walled configuration, and a bellows disposed between and coupled to each of the first and second fluid flow channel portions. The flexible, thermal-isolating tube, including each of the first and second fluid flow channel portions, and the bellows, is configured as a unitary structure. The flexible, thermal-isolating tube is manufactured using an additive manufacturing process.

Abstract: An enhanced acoustic cell for use in acoustic panels is provided. The provided enhanced acoustic cell has a parabolic-shaped cell floor and a receiving object suspended at its focal point. Components of the enhanced acoustic cell may be easily replicated and installed into a face sheet comprising an array of a plurality of interconnected acoustic cells. The provided acoustic cell, and arrays thereof, may be produced using an additive manufacturing (AM) technology.

Abstract: A flexible, thermal-isolating tube includes a first fluid flow channel portion having a dual-walled configuration, a second fluid flow channel portion having a dual-walled configuration, and a bellows disposed between and coupled to each of the first and second fluid flow channel portions. The flexible, thermal-isolating tube, including each of the first and second fluid flow channel portions, and the bellows, is configured as a unitary structure. The flexible, thermal-isolating tube is manufactured using an additive manufacturing process. The flexible, thermal-isolating tube is disposed within a gas turbine engine.

Abstract: A heat exchanger includes a plurality of interconnected separator members that respectively include a first surface and an opposite second surface. The separator members respectively include an array of wave features. Also, the separator members are stacked and disposed in an alternating arrangement with the first surfaces of adjacent separator members facing each other and attached at the respective wave features, and with the second surfaces of adjacent separator members facing each other and attached at the respective wave features. The heat exchanger also includes a plurality of first flow passages for first fluid flow and second flow passages for second fluid flow. The second fluid and the first fluid are configured to exchange heat through the separator members.

Abstract: A containment system for a gas turbine engine includes an outer containment ring having a first projection that extends radially inward and an inner containment ring having at least a second projection that extends radially outward toward the outer containment ring. The second projection is offset and spaced apart from the first projection to define a chamber in a first state. The containment system includes a lattice defined within the chamber that spans the chamber, and the lattice is integrally formed with each of the outer containment ring and the inner containment ring. The second projection is configured to interlock with the first projection in a second state.

Abstract: A method for manufacturing a sound attenuation apparatus includes generating a three-dimensional digital model of the sound attenuation apparatus and manufacturing the sound attenuation apparatus based on the model using an additive manufacturing technique. The model includes a body with an interior extending between a bottom surface and a top surface; and a stacked cavity structure having a structure inlet; a passage extending from the structure inlet into the interior to a base surface within the interior of the body; a support spine formed within the interior; and a plurality of arms extending from the support spine and at least partially forming a plurality of overlapping cavities with cavity inlets fluidly coupled to the passage. Each of the plurality of arms include a proximal first arm segment extending from the support spine and a first distal arm segment oriented at an angle relative to the proximal first arm segment.

Abstract: A stacked cavity structure for arrangement on a mounting surface of a duct includes a support spine configured to be arranged on the mounting surface and extending into the duct with a longitudinal axis defining a longitudinal orientation. The stacked cavity structure includes a plurality of arms extending from the support spine and at least partially forming a plurality of overlapping cavities relative to the longitudinal orientation. Each of the plurality of arms includes at least a proximal first arm segment and a distal first arm segment.

Abstract: A sound attenuation apparatus includes a body and a stacked cavity structure. The structure includes a structure inlet formed in the top surface of the body; a passage extending from the structure inlet into the interior of the body to a base surface within the body; a first cavity with a first cavity inlet fluidly coupled to the passage and being formed by a first arm, a first side wall within the interior of the body, and the base surface; and a second cavity with a second cavity inlet fluidly coupled to the passage and being formed by a second arm, the first side wall, and the first arm. Each of the first and second arms extends from the first side wall and includes at least two arm segments oriented at different angles relative to the first side wall longitudinal axis.

Abstract: Devices (herein “powder spreadability inspection tools”) and methods are provided for evaluating the spreadability of powders utilized in additive manufacturing (AM) processes. In embodiments, the powder spreadability inspection tool includes a powder support surface on which a visual inspection area is provided, a spreader system including a spreader implement, and a powder dispenser. The spreader implement is movable relative to the powder support surface along a path, which extends or passes over the visual inspection area. The powder dispenser is operable to dispense a premeasured or metered volume of an AM powder sample onto the powder support surface ahead of the spreader implement. As the spreader implement moves along the path relative to the powder support surface, the spreader implement spreads a layer of the metered powder sample across the visual inspection area to allow a visual evaluation of the spreadability of the AM powder.

Abstract: A heat exchanger includes a plurality of interconnected separator members that respectively include a first surface and an opposite second surface. The separator members respectively include an array of wave features. Also, the separator members are stacked and disposed in an alternating arrangement with the first surfaces of adjacent separator members facing each other and attached at the respective wave features, and with the second surfaces of adjacent separator members facing each other and attached at the respective wave features. The heat exchanger also includes a plurality of first flow passages for first fluid flow and second flow passages for second fluid flow. The second fluid and the first fluid are configured to exchange heat through the separator members.

Abstract: A heat exchanger includes a separator member that divides a first flow passage from a second flow passage. The heat exchanger also includes a plurality of first hollow members that extend across the first flow passage at respective non-orthogonal angles. The plurality of first hollow members are fluidly connected to the second flow passage. Moreover, the heat exchanger includes a plurality of second hollow members that extend across the second flow passage at respective non-orthogonal angles. The plurality of second hollow members are fluidly connected to the first flow passage.

Abstract: Devices (herein “powder spreadability inspection tools”) and methods are provided for evaluating the spreadability of powders utilized in additive manufacturing (AM) processes. In embodiments, the powder spreadability inspection tool includes a powder support surface on which a visual inspection area is provided, a spreader system including a spreader implement, and a powder dispenser. The spreader implement is movable relative to the powder support surface along a path, which extends or passes over the visual inspection area. The powder dispenser is operable to dispense a premeasured or metered volume of an AM powder sample onto the powder support surface ahead of the spreader implement. As the spreader implement moves along the path relative to the powder support surface, the spreader implement spreads a layer of the metered powder sample across the visual inspection area to allow a visual evaluation of the spreadability of the AM powder.