Abstract: An apparatus and method for forming electrical connections in an acoustic transducer wherein a non-conductive bonding material is interposed between a conductive surface on the transducer and a conductive lead. In one embodiment, the conductive surface is comprised of gold, and the conductive lead is comprised of copper that is plated with at least one metallic layer. The metallic layer may be further comprised of an intermediate metal layer that is overlaid by a layer of gold. The intermediate layer may be further comprised of titanium, or an alloy of nickel and chromium. A non-conductive bonding material is deposited on either the lead or the conductive surface, which are joined to form a bonding interface. Electrical conduction is attained through a plurality of contact points that arise from the surface roughness inherent in the materials that project through the bonding interface. Alternatively, the contact points are impressed in the surfaces.

Abstract: The invention is directed towards an apparatus and method for forming electrical connections in an acoustic transducer wherein a non-conductive bonding material is interposed between a conductive surface on the transducer and a conductive lead. In one embodiment, the conductive surface is comprised of gold, and the conductive lead is comprised of copper that is plated with at least one metallic layer. The metallic layer may be further comprised of an intermediate metal layer that is overlaid by a layer of gold. The intermediate layer may be further comprised of titanium, or alternatively, the intermediate layer may be comprised essentially of an alloy of nickel and chromium. A non-conductive bonding material is deposited on either the metallic layer on the lead or the conductive surface, which are joined to form a bonding interface.