Patents by Inventor Donald James Lewis
Donald James Lewis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6796292Abstract: A system and method to predict engine air amount for an internal combustion engine is described. Included is a method to predict a change in engine air amount based on engine position. This method especially suited to engine starts, where engine air amount is difficult to predict due to low engine speed and limited sensor information. The system and method provides the prediction of engine air amount without extensive models or calibration. Fuel is supplied based on the predicted engine air amount.Type: GrantFiled: February 26, 2003Date of Patent: September 28, 2004Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, John D. Russell
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Publication number: 20040163629Abstract: A method to deliver fuel during a start for an internal combustion engine is described. The method provides individual cylinder fuel control based on the number of fueled cylinder events. The method offers improved engine emissions while maintaining engine run-up performance.Type: ApplicationFiled: February 26, 2003Publication date: August 26, 2004Inventors: Ben Allen Strayer, Daniel Lawrence Meyer, Frank Gonzales, Garth Michael Meyer, Michael Smokovitz, Donald James Lewis
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Publication number: 20040163634Abstract: A system and method to predict engine air amount for an internal combustion engine is described. Included is a method to predict a change in engine air amount based on engine position. This method especially suited to engine starts, where engine air amount is difficult to predict due to low engine speed and limited sensor information. The system and method provides the prediction of engine air amount without extensive models or calibration. Fuel is supplied based on the predicted engine air amount.Type: ApplicationFiled: February 26, 2003Publication date: August 26, 2004Inventors: Donald James Lewis, John D. Russell
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Publication number: 20040154286Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter by adjusting the engine air/fuel ratio based on estimates of the actual amount of oxidants stored in the catalyst. The oxidant storage capacity of the catalyst is adjusted by controlling engine spark in response to an estimate of a current amount of oxidants stored in the catalyst and an estimate of the total available oxidant storage capacity of the catalyst. To maintain engine speed in spite of adjustments to the engine spark, the engine air mass is also adjusted.Type: ApplicationFiled: March 9, 2004Publication date: August 12, 2004Inventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Stephen L. Hahn
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Patent number: 6769243Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter. The invention comprises adjusting an air/fuel ratio in the cylinders of an internal combustion engine to maintain the amount of oxidants stored in the catalyst at or near an oxidant target value. The oxidant target value is either a pre-determined constant value or a dynamically-determined value that is calculated based on engine operating conditions. The air/fuel ratio in the cylinders is adjusted based on the magnitude of the difference between the actual oxidant amount and the target oxidant amount to prevent NOx and hydrocarbon breakthrough.Type: GrantFiled: June 10, 2002Date of Patent: August 3, 2004Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Jr., Stephen L. Hahn
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Patent number: 6761153Abstract: A system and method to predict engine air amount for an internal combustion engine is described. Included is a method to predict a change in engine air amount based on a difference in engine speed. This method is especially suited to engine starts, where engine air amount is difficult to predict due to low engine speed and limited sensor information. The system and method provides the prediction of engine air amount without extensive models or calibration. Fuel is supplied based on the predicted engine air amount.Type: GrantFiled: February 26, 2003Date of Patent: July 13, 2004Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, John D. Russell
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Publication number: 20040128984Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter by adjusting the engine air/fuel ratio based on estimates of the actual amount of oxidants stored in the catalyst. An available oxidant storage capacity of the catalyst is determined by establishing an oxidant set point location, i.e., a location in the catalyst about which the system controls the oxidant storage. The oxidant set point is established based on the temperatures of the different potential set point locations and the levels of deterioration of the different potential set point locations, as well as the oxidant storage capacity of the emission control device system.Type: ApplicationFiled: January 14, 2004Publication date: July 8, 2004Inventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Stephen L. Hahn
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Patent number: 6751947Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter by adjusting the engine air/fuel ratio based on estimates of the actual amount of oxidants stored in the catalyst. To do so, the invented system estimates an amount of oxidants stored in the catalyst. The amount of oxidants stored is estimated by determining an amount of oxidants that are available for storage by the catalyst or that are needed to oxidize hydrocarbons being produced by the engine. Based thereon, a change in oxidant storage in the catalyst is calculated. The estimate of the amount of oxidants that are available for storage by the catalyst or that are needed to oxidize hydrocarbons is adjusted based on a feedback parameter.Type: GrantFiled: June 10, 2002Date of Patent: June 22, 2004Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Jr., Stephen L. Hahn
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Publication number: 20040088969Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.Type: ApplicationFiled: October 29, 2003Publication date: May 13, 2004Inventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
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Publication number: 20040083718Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.Type: ApplicationFiled: October 22, 2003Publication date: May 6, 2004Inventors: Donald James Lewis, James Michael Kems, Matthew John Gerhert, Ralph Wayne Cunningham
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Publication number: 20040073353Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter by adjusting the engine air/fuel ratio based on estimates of the actual amount of oxidants stored in the catalyst. The oxidant storage capacity of the catalyst is adjusted by controlling engine spark in response to an estimate of a current amount of oxidants stored in the catalyst and an estimate of the total available oxidant storage capacity of the catalyst. To maintain engine speed in spite of adjustments to the engine spark, the engine air mass is also adjusted.Type: ApplicationFiled: June 20, 2001Publication date: April 15, 2004Inventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Stephen L. Hahn
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Patent number: 6715280Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.Type: GrantFiled: July 12, 2002Date of Patent: April 6, 2004Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
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Publication number: 20040006972Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.Type: ApplicationFiled: July 12, 2002Publication date: January 15, 2004Applicant: Ford Global Technologies, Inc.Inventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
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Publication number: 20040003586Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter by adjusting the engine air/fuel ratio based on estimates of the actual amount of oxidants stored in the catalyst. An available oxidant storage capacity of the catalyst is determined by establishing an oxidant set point location, i.e., a location in the catalyst about which the system controls the oxidant storage. The oxidant set point is established based on the temperatures of the different potential set point locations and the levels of deterioration of the different potential set point locations, as well as the oxidant storage capacity of the emission control device system.Type: ApplicationFiled: June 24, 2003Publication date: January 8, 2004Inventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Stephen L. Hahn
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Patent number: 6666021Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.Type: GrantFiled: July 12, 2002Date of Patent: December 23, 2003Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
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Patent number: 6640539Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.Type: GrantFiled: July 12, 2002Date of Patent: November 4, 2003Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
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Patent number: 6629409Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter by adjusting the engine air/fuel ratio based on estimates of the actual amount of oxidants stored in the catalyst. An available oxidant storage capacity of the catalyst is determined by establishing an oxidant set point location, i.e., a location in the catalyst about which the system controls the oxidant storage. The oxidant set point is established based on the temperatures of the different potential set point locations and the levels of deterioration of the different potential set point locations, as well as the oxidant storage capacity of the emission control device system.Type: GrantFiled: June 20, 2001Date of Patent: October 7, 2003Assignee: Ford Global Technologies, LLCInventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Jr., Stephen L. Hahn
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Patent number: 6591605Abstract: A method and system are provided for adjusting an amount of fuel provided to an internal combustion engine based on an output signal from an exhaust gas oxygen sensor positioned downstream of an emission control device. The output signal from the exhaust gas oxygen sensor is compared to a set point reference value. The set point reference value is varied as a function of time, preferably according to a set point waveform that oscillates around an average set point. The average set point may either be a pre-determined constant or it may be determined based on at least one engine operating parameter. An electronic engine controller adjusts the amount of fuel provided to the engine based on the result of the comparison between the output signal of the exhaust gas oxygen sensor and the set point reference value.Type: GrantFiled: June 11, 2001Date of Patent: July 15, 2003Assignee: Ford Global Technologies, LLCInventor: Donald James Lewis
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Publication number: 20030056495Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter. The invention comprises adjusting an air/fuel ratio in the cylinders of an internal combustion engine to maintain the amount of oxidants stored in the catalyst at or near an oxidant target value. The oxidant target value is either a pre-determined constant value or a dynamically-determined value that is calculated based on engine operating conditions. The air/fuel ratio in the cylinders is adjusted based on the magnitude of the difference between the actual oxidant amount and the target oxidant amount to prevent NOx and hydrocarbon breakthrough.Type: ApplicationFiled: June 10, 2002Publication date: March 27, 2003Inventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Stephen L. Hahn
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Publication number: 20030051467Abstract: The invention relates to a new method and system for optimizing the efficiency of an automotive catalytic converter. The claimed invention comprises adjusting an air/fuel ratio in the cylinders of an internal combustion engine to maintain a desired level of oxidants in the catalytic converter. At various times, the actual amount of oxidants stored in the catalytic converter is determined. The actual oxidant amount is compared to a target amount of oxidants to be stored in the catalytic converter. The air/fuel ratio in the cylinders is adjusted based on magnitude of the difference between the actual oxidant amount and the target oxidant amount to prevent NOx and hydrocarbon breakthrough.Type: ApplicationFiled: October 2, 2002Publication date: March 20, 2003Inventors: Donald James Lewis, Kevin Ronald Carlstrom, Stanley Larue Bower, Stephen L. Hahn